Digital Manufacturing

Solutions and technologies for a smart factory

EnginSoft acts as a reference point in the world of operations, supporting its customers in the delicate process of digitising data and industrial processes. The aim is to provide tools and solutions for the efficient management of production flows, enabling a real-time view of activities and the immediate management of unforeseen events or deviations from pre-established plans.

Thanks to digitalisation, factory operations become more agile, transparent and integrated, allowing immediate and flexible responses to any internal or external event. It also opens the door to to a real paradigm shift in which data itself becomes a "product" that, once transformed into information, can be enhanced and fully exploited.

In this context, the introduction of Artificial Intelligence opens new perspectives: based on data, it is possible to analyse multiple scenarios and implement corrective actions that, in concrete terms, manage to maximise the optimisation potential of plants and processes, with a view to continuous improvement, guaranteed by the transformation of data into useful information to reduce inefficiencies and increase productivity.

With EnginSoft's expertise and experience, our customers can face the challenges of digitalisation with awareness and obtain the maximum return on their investment, making the most of the potential offered by the technologies and the analysis of their data.

How to turn production data into value for your business

What do you need to improve your shop floor? Data, traceability, process optimisation.

Data is at the heart of the digital transformation of industry.
To improve production and profitability, it must be collected, historicised, integrated and transformed into information.

This is not just about collecting data. The ability to perform advanced analytics through artificial intelligence is necessary to meet today's business needs:

  • Make informed strategic and operational decisions
  • Control production processes to ensure efficiency and quality
  • Preventing unexpected events to avoid unplanned production downtime
  • Optimise energy consumption to reduce costs
  • Implement process and production sustainability to report sustainability budgets and certify ESG assessments
Digital Manufacturing

Value proposition

How to accelerate innovation

Digital Manufacturing

Supply chain management solutions

Today, all manufacturing sectors are affected by large fluctuations in demand, while at the same time dealing with significant supply chain complexity due to the increasingly globalised distribution of suppliers.

These factors, together with the ever-present geopolitical pressures affecting trade, contribute to the risk of production stoppages or cost increases in global manufacturing.

The use of modelling and planning methodologies and software tools (APS), supported by advanced algorithms - including machine learning and other forms of AI - enables EnginSoft to make its customers much less exposed to these unknowns and much more aware of the strategies to be adopted. In other words, the use of these technologies makes it possible to gain valuable insights, identify relationships and make concrete predictions about factors that affect or could affect the supply chain that would otherwise be difficult to identify. On the one hand, these software programs make it possible to evaluate different alternative scenarios and weigh up the pros and cons of each; on the other hand, the algorithms make it possible to use and make the most of the vast amount of historical information collected on the factory floor.

Digital manufacturing solutions

A Manufacturing Execution System (MES), software that manages and optimises production, allows everyone involved to know the status of the factory in real time, determine the efficiency of various operations and understand where the bottlenecks are. A digitised 'shop floor' makes it possible to significantly increase productivity by identifying inefficiencies.

In addition to MES systems, EnginSoft offers Quality Management Systems (QMS) for digital quality management. The implementation of a QMS is very important to reduce the annual man-hours associated with document creation, which is often required in various commodity sectors. In addition, a system that monitors quality in real time makes it possible to anticipate problems related to rejects, customer complaints or even future product recalls from the market.

Digital Manufacturing
Digital Manufacturing

Data lake solutions or DataOps (Data Operations)

In a complex environment full of data-generating devices, such as manufacturing, it is easy to find yourself in a situation where there is a lot of data available and it continues to grow exponentially, but you are unable to make significant use of it.

EnginSoft, through its "data lake" solutions (a system for storing large amounts of data in its native format) and its team of data scientists, can create an environment where data is easily collected, correlated and visualised: the DataOps methodology is applied to make the data you need available at any time to anyone in the company who needs it.

For example, information about product batches, quality, operator skills and energy consumption is often stored in separate environments. The data lake management platform enables this information to be aggregated and correlations to be found that would otherwise be impossible to identify machine learning and data science algorithms identify trends and generate forecasts, enabling managers to make data-driven decisions.

Consulenza

Consulting

With more than four decades of experience and a team of experienced engineers in every industry, we offer both application and methodological consulting.

Consulting

Tecnologie

Technologies

A comprehensive portfolio of software technologies, carefully selected for excellence, reliability and quality, allows us to propose the most appropriate solution for each business reality.

Technologies

Tecnologie

Expertise

Expertise Spreading the culture of engineering simulation is part of our DNA, as is our professionalism and passion for delivering reliable solutions: see the case studies below.

Expertise

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