Emulate 3D

Emulate 3D

Digitally Bringing Your Mechanical Designs to Life

Emulate 3D

Emulate 3D is a product of Rockwell Automation

Emulate 3D is an advanced digital twin software that enables users to create accurate virtual replicas of their industrial automation systems. This powerful tool allows for comprehensive testing, simulation, and emulation of systems before they are physically constructed, providing significant advantages across various industries, including material handling, manufacturing, and automation.

Key Features

  • Virtual Commissioning: Emulate 3D offers the ability to test and debug control systems in a virtual environment before physical commissioning. This minimizes the risk of errors and reduces downtime, ensuring smoother implementation.
  • Simulation and Emulation: By simulating and emulating entire systems virtually, Emulate 3D eliminates the need for costly physical prototypes. This capability also helps in identifying and addressing potential issues early in the design phase, improving the overall system performance.
  • Enhanced Productivity: The software significantly shortens development timelines by allowing users to identify and resolve issues early on. This leads to reduced time and costs related to physical prototyping, ultimately boosting productivity.
  • Collaboration and Communication Emulate 3D facilitates real-time collaboration among multiple stakeholders, improving communication and ensuring alignment across teams. This collaborative environment helps to minimize errors during the design, testing, and implementation stages.

Industry Applications

  • Material Handling: In the material handling industry, Emulate 3D is used to design, simulate, and optimize conveyor systems, robotic cells, and other handling equipment, streamlining operations before physical deployment.
  • Manufacturing: The software supports the simulation and validation of production lines, enabling manufacturers to test and refine system performance virtually, ensuring operational efficiency before actual installation.
  • Automation: Emulate 3D plays a key role in the automation sector by allowing users to design, test, and validate control systems, significantly reducing the risk of operational disruptions and downtime during physical commissioning.
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Main benefits

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  Machine Prototyping

Easily design and build the next generation of machines with confidence

  Process Improvement

With a digital copy of a system/plant, use the tool to test “what if” scenarios to improve processes

  Virtual Commissioning

Design, test, validate, & commission machines before they go into service

  MES/WMS Integration

Similar to DCS/PLC’s, connect higher-level systems to preview integration

  Throughput Analysis

Optimize throughput with real-time 3D simulation of dynamic processes

  Analytics

A twin model allows the ability to predict performance and KPIs

  Operator Training Simulators

Reduce risk by training your workforce in a more safe, virtual environment

  Headcount Analysis

Leverage the twin to optimize staffing/support

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Insights

CASE STUDY

Optimizing the Glass Clamping of a Pyrolytic Oven

An appreciable 30 to 40% decrease in stresses

The aim of this study was to find the best quality glass-clamping system, through parametric model optimization, for a new pyrolytic self-cleaning oven by Indesit.

modefrontier optimization consumer-goods appliances

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CASE STUDY

ECM Technologies reduces installation and commissioning time by 50% using digital twin technology

Virtual commissioning and parallel work streamline automotive heat treatment plant timeline with Emulate3D software in industrial processes virtual environment: reproduction of real road and off-road conditions

ECM Technologies has significantly streamlined the design, installation, and commissioning of its large-scale heat treatment systems for the automotive industry by using digital twin technology and Rockwell Automation’s Emulate3D software. Faced with tight timelines and software compatibility challenges during a major project in Mexico, ECM used virtual models to simulate and test their systems in parallel with production. This approach reduced commissioning time by 50%.

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Find out more

CASE STUDY

The design optimization of a small axial turbine with millions of configurations

The case for computerized optimization over manual design interventions

In this article, we show that the main turbine characteristics, such as efficiency and exit flow angle, can be sufficiently improved using parametric optimization.

modefrontier energy optimization

CASE STUDY

The Future of Digital Manufacturing Starts with Model-Based Definition (MBD): Enrico Boesso of EnginSoft Face to Face with Daniel Campbell of Capvidia

In a recent interview, Enrico Boesso (EnginSoft) and Daniel Campbell (Capvidia) discussed how Model-Based Definition (MBD) is transforming manufacturing by replacing traditional 2D drawings with data-rich 3D models as the "single source of truth".

comparevidia mbdvidia tolerances digital-manufacturing mechanics

CASE STUDY

The brave new world of virtual commissioning

Current market demands require new approaches to assure business imperatives are achieved

The following article explains how this new approach to the design of automated machines can enable industrial automation OEMs and system integrators to achieve these business imperatives with the assistance of industrialPhysics simulation software.

mechanics iphysics industry4