SIMUL8
Manufacturing systems simulation, process digital twin, performance improvement and optimization
SIMUL8 is a product of SIMUL8 Corporation.
SIMUL8 is a product of SIMUL8 Corporation.
SIMUL8 is a software for modeling, simulating, analyzing and optimizing the system-level performance of production systems during their design, reconfiguration and production planning phases. The simulation building blocks allow to create accurate system models of complex system architectures, such as production lines, job shops, robotics cells, assembly systems and complex product flows.
SIMUL8 supports a wide range of scale and complexity of manufacturing systems modeling: rapidly create a preliminary model requires limited information e.g. from a process list and from the 2D layout of the plant, and progressively detail the simulation as needed. Simulation models can be adapted according to the manufacturing system type (discrete events, agent-based, continuous and hybrid simulations).
SIMUL8 provides decision makers with critical information, such as:
Simulation models can be easily connected to optimization algorithms by considering output objectives (throughput, quality yield), and constraints (machine capacities, failure rates, shift patterns, and other factors affecting the total performance and efficiency of production systems).
Therefore, SIMUL8 allows to evaluate the effect of different scheduling policies, batch and production flow management and operators, maintenance policies, the impact of system modification interventions (modification of the layout, replacement of machinery, interventions aimed at reducing the average return time of certain events, etc.), evaluate the effect of launching new products variants, etc. and to identify the best tradeoff solutions in the face of conflicting objectives (e.g. costs vs. productivity).
Simulations are visual and animated, allowing to easily verify what’s happening in a process as time progresses. Web-based simulation: seamlessly build, run and share simulations and results between SIMUL8 web browser and desktop editions.
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CASE STUDY
This article discusses a multi-objective optimization study to determine the optimal matrix for the routing of the actuating cable system in order to minimize the cable load on the robot and maximize the robot’s payload.
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CASE STUDY
In this case study, EnginSoft engineers explain how they used modeFRONTIER to assist Comau, a Fiat Chrysler subsidiary, to optimize their approach to the preliminary design of production systems for automotive manufacturing system RFQs.
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Our competences in SIMUL8
CASE STUDY
The text provides an in-depth account of Stefano Odorizzi’s journey in founding and growing EnginSoft, our engineering company specializing in computer simulation and modelling. Established in 1984, EnginSoft overcame early challenges, such as the high cost of computing, to emerge as a leader in simulation services, particularly in the fields of mechanical engineering and computational fluid dynamics (CFD). The narrative highlights several key milestones in the company’s history.
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CASE STUDY
This study was part of the Virtual Optimization PAsta production process (OPAV) research project,
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CASE STUDY
A developer of innovative equipment designed a system to simplify the towing and laying down of marine pipelines in shallow water fields.
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CASE STUDY
This article discusses a realistic multi-objective parameter optimization study of a highly athletic one-legged robot, called Skippy, in which both the parameters of the mechanism and the parameters of its optimal behaviors were sought.
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CASE STUDY
The following article explains how this new approach to the design of automated machines can enable industrial automation OEMs and system integrators to achieve these business imperatives with the assistance of industrialPhysics simulation software.
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CASE STUDY
Further reduction of the heat loss compared to the best design of the NSGA-II first phase design optimization: a further 4% gained
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CASE STUDY
The purpose of the case study was to implement a design methodology that used multi-disciplinary simulation and an automated process to analyse thousands of product configurations and highlight vehicle performance distributions in terms of handling, comfort, and cost. This approach ensures that the best solution is always selected.
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CASE STUDY
Sailing and engineering teams have been dealing with a new set of challenges ranging from boat handling, tactics and, it goes without saying, the design of these new vessels and their subsystems.
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CASE STUDY
In this technical case study, EnginSoft assists Casappa to further refine an already-optimized standard series pump for an electrical motor and generator
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CASE STUDY
The ultimate goal of the study was to optimize the Drift Chamber’s performance in terms of stiffness, strength and weight o be mounted on the Mu2e particle detector at FermiLAB in Chicago
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CASE STUDY
At this particular moment in time, this article wishes to reflect on the evolution of CAE and simulation in an effort to present a big-picture view when most of us are daily dealing with all the devil in the details in every aspect of our lives. We approached some long-standing business friends in engineering simulation from various regions around the world to help us in this task
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CASE STUDY
The Arvedi Group approached the University of Trieste to find a solution to the uneven distribution of material inside the hopper of their blast furnace in Trieste, Italy.
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CASE STUDY
This technical case study explains the application of a two-step methodology using the MATLAB and Adam algorithms in the modeFRONTIER software platform.
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CASE STUDY
The text discusses the importance of digital simulation models in modern factory design and reconfiguration, particularly in response to shorter product lifecycles and increased customization demands. Traditional design methods often lead to inefficiencies and high costs, making digital simulation essential for creating flexible and adaptable production systems. The article highlights a case study involving a furniture assembly factory, where a manufacturer needed to efficiently handle a variety of custom kitchen cabinet orders. The system integrator was tasked with designing a robotic assembly line that could maintain production efficiency despite the high variety of products.
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CASE STUDY
The main structure of the yacht is made of composite laminates with the presence of many composite reinforcements and bonded joints. We conducted a detailed structural analysis of the entire structure and verified the structural requirements.
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CASE STUDY
Optimization tools, and specifically response surface methods (RSM), can be adapted very well in the design process to provide information around the design of a compressor stage. This article will cover two of the possible optimization uses: the search of optimum performance and data generation.
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CASE STUDY
The aim of this study was to reduce the weight of the world’s tallest aluminum mast for a new series of single mast sailing yachts manufactured by Perini Navi under the brand name Salute.
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CASE STUDY
ECM Technologies has significantly streamlined the design, installation, and commissioning of its large-scale heat treatment systems for the automotive industry by using digital twin technology and Rockwell Automation’s Emulate3D software. Faced with tight timelines and software compatibility challenges during a major project in Mexico, ECM used virtual models to simulate and test their systems in parallel with production. This approach reduced commissioning time by 50%.
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CASE STUDY
A fascinating article on the origin, history, and evolution of roller coasters from their earliest prototypes in Russia in the 16th century on the banks of the Neva River of St. Petersburg, and then dives into detail on how numerical simulation of roller coasters works to ensure their success both as entertainment and from a safety perspective for users and operators.
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CASE STUDY
Elettronica SpA designs and produces systems for electronic warfare. Each system design is unique according to its platform and purpose. In this article, the company describes how it used CAE to approach the challenging design of a single sandwich radome.
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CASE STUDY
In this article, we show that the main turbine characteristics, such as efficiency and exit flow angle, can be sufficiently improved using parametric optimization.
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CASE STUDY
This technical article describes how engineers tackled a design optimization challenge to ensure the structural integrity of a section of the beam of a typical steel bridge whose web of main beams was subject to instability.
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CASE STUDY
This paper presents the main steps taken in the development phase of the IVECO cab suspension brackets to comply with the new ECE R29 crash regulation for Heavy Commercial Vehicles (HVC).
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CASE STUDY
Modern propeller requirements involve many different characteristics, not limiting only to maximum efficiency, but considering also propeller cavitating behavior and, more and more, its side effects, in terms of radiated noise and pressure pulses.
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CASE STUDY
This brief article summarises how California-based electric car company, Lucid Motors, used the CAE application, ModeFRONTIER for performing Computational Fluid Dynamics (CFD)
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CASE STUDY
Racing engines are continuously evolved and fine-tuned to allow them to achieve extraordinary levels of performance, albeit with great complexity. However, MotoGP regulations restrict engine development by constraining some of the main design parameters.
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CASE STUDY
Material models used in structural finite element analysis (FEA) are often one of the key aspects that engineers need to describe very accurately.
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CASE STUDY
This paper explores the transformative potential of Extended Reality (XR)—encompassing Virtual Reality (VR), Augmented Reality (AR), and Mixed Reality (MR)—when integrated with Artificial Intelligence (AI) in industrial and engineering applications. XR technologies enable businesses to visualize, interact, and optimize product designs, training processes, and customer support functions.
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CASE STUDY
In this case study, EnginSoft engineers explain how they used modeFRONTIER to assist Comau, a Fiat Chrysler subsidiary, to optimize their approach to the preliminary design of production systems for automotive manufacturing system RFQs.
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CASE STUDY
In this technical article, Fiat Chrysler Automobiles explain how they created a multibody optimization project to identify the optimal values for the powertrain suspension stiffness for a three-cylinder engine in order to minimize the vibrations at idle condition and ensuring greater ride comfort to the passengers.
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CASE STUDY
This article discusses a multi-objective optimization study to determine the optimal matrix for the routing of the actuating cable system in order to minimize the cable load on the robot and maximize the robot’s payload.
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CASE STUDY
This technical article describes a human body model (HBM) wizard developed for RecurDyn and discusses what is already possible and what is in the development pipeline for the near future. Biomotion Solutions provides software to quickly build HBMs in industrial-grade simulation packages.
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CASE STUDY
This paper presents the RENAULT F1 Team’s AM process for an aerodynamic insert in titanium Ti6Al4V. Production was optimized by identifying the best orientation for the parts and the best positioning for the support structures in the melting chamber, in addition to using the ANSYS Additive Print module, a simulation software useful for predicting the distortion of a part and for developing a new, 3D, compensated model that guarantees the best “as-built” quality.
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CASE STUDY
The aim of this study was to find the best quality glass-clamping system, through parametric model optimization, for a new pyrolytic self-cleaning oven by Indesit.
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CASE STUDY
This detailed technical case study describes how the students arrived at a supersonic aircraft drone prototype using MATLAB and modeFRONTIER in order to reduce the time and costs of numerical and wind-tunnel testing.
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