iPhysics

iPhysics

Digital engineering, simulation and augmented reality for machines, production lines design and plant logistics

iPhysics

ilPhysics is a product of Machineering Gmbh.

iPhysics is an innovative simulation platform for the digital design and virtual commissioning of complex production machines, lines and plants. By integrating the mechanical, electrical and software engineering it provides substantial benefits, such as the possibility to further optimize the machine sequence planning, immediately verify solutions and reduce costs.

iPhysics enables comprehensive engineering from the CAD level to the PLC and robots simulation. It provides the ability to realistically simulate lines and plants and obtain better Throughput and OEE estimates. It enhances communication between the mechanical and the automation design teams effectively reducing risk for complex plants and projects and simplifying commissioning. It provides the possibility to evaluate multiple design solutions and seamlessly explore new ideas and what-if scenarios. Furthermore, industrialPhysics integrates the Augmented Reality features that advance the production processes visualization allowing to effectively engage the design and sales teams with customers.

industrialPhysics

Main benefits

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  Reduce risk for complex plants / projects

  Evaluate multiple solutions / implement what-if analysis

  Simulate and visualize production processes

  Get realistic Throughput and OEE estimates

  Optimize machine sequence planning

  Simplify commissioning

  Increase modularization and improve change management

The future of automated machines development

Explore the Virtual Commissioning demos we created with iPhysics!

A collection of videos, which show some applications of this innovative platform for the design and simulation of machines, lines and production plants.

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industrialPhysics
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Insights

CASE STUDY

Stranding Machine

EnginSoft, in collaboration with MARIO FRIGERIO, developed a multibody model of a stranding machine

Stranding and closing planetary machines are huge pieces of equipment designed to twist multiple heavy spools of strand at noticeable speed, to manufacture large section steel ropes.

recurdyn multibody mechanics

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CASE STUDY

Optimization of an automotive manufacturing system design taking into account regional requirements

Applying CAE to facilitate business CapEx decision making in the automotive manufacturing sector

In this case study, EnginSoft engineers explain how they used modeFRONTIER to assist Comau, a Fiat Chrysler subsidiary, to optimize their approach to the preliminary design of production systems for automotive manufacturing system RFQs.

automotive optimization rail-transport modefrontier SIMUL8 iphysics industry4

Find out more

CASE STUDY

A new heart valve replacement procedure modeled with multiphysics simulation could eliminate the need for open-heart surgery

24% operative mortality rate of open-heart surgery for older patients drives search for less-invasive aortic valve replacement technique

Since this cannot be accurately measured in an implanted stent, manufacturers decided to use Multiphysics to simulate the process to better understand the method and to calculate the forces operating on the implant in order to improve the stent design and the surgical procedure, as described in this article.

cfd biomechanics ansys

CASE STUDY

Improving the reliability of multibody simulation by implementing a hysteretic tyre model for radial dynamics

Multibody simulation is integral to engineering, enabling precise analysis of structural loads and dynamic behaviours in complex systems. In the context of forklifts, where tyres play a critical role due to the absence of suspension systems, accurate tyre modelling is essential. This study develops and validates a hysteretic Bouc-Wen model for the radial dynamics of solid rubber tyres to enhance simulation reliability.

multibody recurdyn mechanics automotive

CASE STUDY

ISEO adopts Cetol 6σ for a global approach to dimensional management

Technical collaboration and support from EnginSoft key to achieving maximum benefit from the solution

This case study describes ISEO’s project to introduce a global dimensional management approach based on CETOL6σ that starts from the product concept phase and includes design development and prototyping and extends on to cover all other phases of production through to the finished product, with the guidance and support of EnginSoft.

tolerances cetol mechanics