iPhysics

iPhysics

Digital engineering, simulation and augmented reality for machines, production lines design and plant logistics

iPhysics

ilPhysics is a product of Machineering Gmbh.

iPhysics is an innovative simulation platform for the digital design and virtual commissioning of complex production machines, lines and plants. By integrating the mechanical, electrical and software engineering it provides substantial benefits, such as the possibility to further optimize the machine sequence planning, immediately verify solutions and reduce costs.

iPhysics enables comprehensive engineering from the CAD level to the PLC and robots simulation. It provides the ability to realistically simulate lines and plants and obtain better Throughput and OEE estimates. It enhances communication between the mechanical and the automation design teams effectively reducing risk for complex plants and projects and simplifying commissioning. It provides the possibility to evaluate multiple design solutions and seamlessly explore new ideas and what-if scenarios. Furthermore, industrialPhysics integrates the Augmented Reality features that advance the production processes visualization allowing to effectively engage the design and sales teams with customers.

industrialPhysics

Main benefits

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  Reduce risk for complex plants / projects

  Evaluate multiple solutions / implement what-if analysis

  Simulate and visualize production processes

  Get realistic Throughput and OEE estimates

  Optimize machine sequence planning

  Simplify commissioning

  Increase modularization and improve change management

The future of automated machines development

Explore the Virtual Commissioning demos we created with iPhysics!

A collection of videos, which show some applications of this innovative platform for the design and simulation of machines, lines and production plants.

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industrialPhysics
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Insights

CASE STUDY

Simulating tomorrow's future today: Forty years of EnginSoft and counting

The text provides an in-depth account of Stefano Odorizzi’s journey in founding and growing EnginSoft, our engineering company specializing in computer simulation and modelling. Established in 1984, EnginSoft overcame early challenges, such as the high cost of computing, to emerge as a leader in simulation services, particularly in the fields of mechanical engineering and computational fluid dynamics (CFD). The narrative highlights several key milestones in the company’s history.

cfd metal-process-simulation industry4 news mechanics optimization

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CASE STUDY

Optimization of an automotive manufacturing system design taking into account regional requirements

Applying CAE to facilitate business CapEx decision making in the automotive manufacturing sector

In this case study, EnginSoft engineers explain how they used modeFRONTIER to assist Comau, a Fiat Chrysler subsidiary, to optimize their approach to the preliminary design of production systems for automotive manufacturing system RFQs.

automotive optimization rail-transport modefrontier SIMUL8 iphysics industry4

Find out more

CASE STUDY

Forklift Dynamics

The forklift’s wheels were represented in detail to implement a sophisticated model of the tire features

A client wanted to evaluate the dynamic performance of a new-concept forklift, so a fully-functional multibody model of the forklift was built by assembling the client’s CAD geometries.

multibody automotive mechanics recurdyn

CASE STUDY

Flexible factory design and reconfiguration using digital simulation models

The text discusses the importance of digital simulation models in modern factory design and reconfiguration, particularly in response to shorter product lifecycles and increased customization demands. Traditional design methods often lead to inefficiencies and high costs, making digital simulation essential for creating flexible and adaptable production systems. The article highlights a case study involving a furniture assembly factory, where a manufacturer needed to efficiently handle a variety of custom kitchen cabinet orders. The system integrator was tasked with designing a robotic assembly line that could maintain production efficiency despite the high variety of products.

industry4 SIMUL8

CASE STUDY

Advanced strategies for the flow field optimization of a medical device

How to use a hybrid method of CFD analysis for product optimization and performance improvement while reducing the computational effort and the time required to achieve the results

Further reduction of the heat loss compared to the best design of the NSGA-II first phase design optimization: a further 4% gained

cfd biomechanics ansys modefrontier optimization