Multiscale.Sim | Multiscale analysis system
A new tool for Ansys that facilitates materials testing and microscopic analysis of composite materials
Multiscale.Sim is a product of Cybernet Systems Co.
Multiscale.Sim is a product of Cybernet Systems Co.
The multiscale analysis technique is designed to overcome complex materials problems. Using this technique, all material constants can be evaluated without expensive experimental campaigns. Cybernet Systems Co. has developed a multiscale analysis CAE tool called the “Multiscale.Sim”. Multiscale.Sim has been embedded in the Ansys Workbench GUI using the Ansys Customization Toolkit (ACT) techniques, making it very easy to use and allowing it to offer leading high-performance productivity for Ansys Workbench users. The Multiscale.Sim tool can help engineers to resolve challenges around materials modeling and characterization.
Using the two functions of homogenization and localization analyses makes it possible to perform a multiscale analysis of the inhomogeneous material microstructure of a composite material, such as fiber-reinforced plastic or metal, honeycomb, filler dispersion, lattice structures, and so on.
Material property values are calculated by numerical material test of micro structure without material tests that were required conventionally. The results enable prediction of the macroscopic behaviour by the macro structural analysis. Further, it is possible to predict the microscopic behaviour by going back to the micro structure analysis again.
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CASE STUDY
The final portion of the paper path of a laser printer has been studied using the Media Transport Toolkit to evaluate the influence of the corrugating roller which is used to corrugate the sheet to keep it straight before falling into the tray.
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This technical article discusses some of the problems of using finite element method (FEM) simulation software for composite material analysis and introduces new solutions from CYBERNET with Ansys Software for solving these problems.
composites ansys multiscale
Our competences in Multiscale.Sim | Multiscale analysis system
CASE STUDY
This article discusses a realistic multi-objective parameter optimization study of a highly athletic one-legged robot, called Skippy, in which both the parameters of the mechanism and the parameters of its optimal behaviors were sought.
optimization modefrontier biomechanics
CASE STUDY
Understanding the flow of oil lubrication in transmissions and axles is vital to improving their efficiency and reducing the wear of key components. The choice, and volume of lubricant, and the shape of the gearbox housing can all be optimized for the expected gear speeds, loads, and temperatures.
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The following article explains how this new approach to the design of automated machines can enable industrial automation OEMs and system integrators to achieve these business imperatives with the assistance of industrialPhysics simulation software.
mechanics iphysics industry4
CASE STUDY
This article combines the use of the finite element method with a Design Thinking approach to reconstruct a road traffic accident for an traffic accident insurance report in order to analyse the outcome of the accident, compare the respective property damage, and the physical injuries to pedestrians or passengers in order to limit the quantity of large claims compensation for the insurance company, while ensuring the fairness of the compensation for the customer to foster greater trust and credibility in the insurance provider.
automotive ls-dyna
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This article discusses a multi-objective optimization study to determine the optimal matrix for the routing of the actuating cable system in order to minimize the cable load on the robot and maximize the robot’s payload.
optimization modefrontier mechanics electronics
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The present work investigates the Warm Hydro Forming (WHF) process of an AA6xxx series alloy (AA6061-T6) using a numerical-experimental approach.
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While the engineers relied on modeFRONTIER's capabilities, the procedure has been to calibrate the constitutive parameters of LS-DYNA's advanced material models, and to use them for prediction, design optimization and robustness analysis.
modefrontier ls-dyna automotive composites
CASE STUDY
Menet Aero worked with Wolf Star Technologies to implement the True-Load load reconstruction software on their hexacopter drone. This project allowed Menet Aero to acquire valuable data on their drone designs, which can be used to optimize the weight and cost of their aircraft. The True-Load methodology proved to be an efficient and effective use of FEA models and testing techniques, providing a small investment in strain gauges for mission-critical data.
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This study by Hitachi Rail investigates how various designs of energy absorbers perform under offset collision conditions in railway vehicles. Using finite element simulations (240 in total), the research explores different absorber geometries—such as thin-walled multi-cell and bi-tubular structures—and analyses how factors like thickness, shape, and cross-sectional dimensions affect energy dissipation.
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The adoption of SBES has significantly increased in the last two decades, driven by advancements in computing technology and the rise of Industry 4.0, which promotes nine key enabling technologies, including engineering simulation and big data analytics. SBES is crucial for the integration and automation of production systems, improving flexibility, speed, and quality.
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CASE STUDY
A client wanted to evaluate the dynamic performance of a new-concept forklift, so a fully-functional multibody model of the forklift was built by assembling the client’s CAD geometries.
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CASE STUDY
The Grand Ethiopian Renaissance Dam (GERD) is situated along the Blue Nile River. Located 500 km north west of the Ethiopian capital Addis Abeba, in the Benishangul-Gumaz region, the GERD will be the largest plant in Africa
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In this interview, engineer Luca Cavalli, of Immergas’ advanced engineering team, discusses the technical and business benefits the company has realised since first introducing Computer-Aided Engineering (CAE) technologies into its R&D department in 1997.
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This technical article presents a simulation process to analyze fatigue in electronic parts, particularly in solder joints, on printed circuit boards (PCBs).
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CASE STUDY
This study presents the work undertaken by Dana Incorporated to develop a new independent suspension axle for an off-highway vehicle (OHV). This multi-disciplinary simulation activity combines improvements to the kinematic and dynamic performance of the suspension while also examining the constraints of the mechanical design and the hydraulic system, as well as the cost of the suspension.
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The purpose of the case study was to implement a design methodology that used multi-disciplinary simulation and an automated process to analyse thousands of product configurations and highlight vehicle performance distributions in terms of handling, comfort, and cost. This approach ensures that the best solution is always selected.
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CASE STUDY
This case study details the design optimization of an axial steam turbine of 160 MW, focusing on maximizing the total-to-total isentropic efficiency of the last three low-pressure stages of the turbine.
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GE Power is a world leading supplier of solutions for power generation, from engineering to manufacturing. Detecting and mitigating critical flow structures in water pumping stations is a complex engineering task, that has always been based on experimental activities. Now GE Power can rely also on CFD modelling and on the support of EnginSoft
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This technical article discusses a comparison study of simulated results and experimental data on the cooling curves, the microstructure and the mechanical properties inside a general commercial ductile iron casting.
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This technical article presents the study of a radial piston hydraulic motor with an outside cam arrangement for Bosch Rexroth Mellansel AB.
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The article discusses advancements in all-solid-state batteries (ASSBs) as safe energy storage solutions, highlighting the challenges in achieving high ion conductivity compared to conventional lithium-ion batteries (LIBs). While ASSBs offer safety and high energy density, issues such as internal resistance and low ionic conductivity hinder their performance.
energy multiscale
CASE STUDY
The cumbersome task of verifying structural design according to numerous standards has always been a challenge. Through tireless dedication and relentless innovation, engineers found that they were able to conduct standards verification directly within Ansys Mechanical, Simcenter 3D, and Femap using SDC Verifier software.
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CASE STUDY
Engineers will normally need to evaluate a number of different designs, only one of which will result in the final construction configuration. This is why numerical simulation plays an indispensible role in roller coaster design.
ansys civil-engineering construction
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The study described in this article was designed to obtain greater insight into the gas transfer mechanism at microscopic scale using computational fluid dynamics in order to accelerate design exploration to find the optimal solution.
biomechanics ansys
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EnginSoft implemented a new 3D CFD multi-phase model to simulate the water condensation-evaporation processes inside automotive headlamps for Automotive Lighting, a leading supplier of quality headlights to the OEM market
automotive cfd ansys rail-transport
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While metals and rubbers both experience temperature-dependent fatigue, rubber's response is significantly more sensitive due to its low thermal conductivity and unique material properties. Endurica’s fatigue solvers account for these complex thermal effects, ensuring accurate analysis and helping engineers optimize rubber durability in real-world conditions.
endurica
CASE STUDY
This work presents the CFD model of an axial piston pump and compares it to a validated 0D model. The main objective of this study was to analyze the flow field inside the pump, focusing on the aspects that involved the main inner volumes, such as the filling and emptying dynamics in the piston chambers and the flow field inside the ducts.
ansys cfd energy
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The objective of the study was to create a virtual model of Climaveneta’s new ACU171 Expanded Close Control Unit and then match the numerical results with the experimental measures.
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CASE STUDY
EnginSoft developed a Computational Fluid Dynamic (CFD) analysis methodology for the performance evaluation of a Pelton turbine
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CASE STUDY
It is widely recognized that computer-aided engineering (CAE) has been playing an increasingly significant role in the marine industry in recent years. On the other hand, not many know that mesh morphing is an essential technology that can greatly improve computer simulation.
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CASE STUDY
In this technical article, Fiat Chrysler Automobiles explain how they created a multibody optimization project to identify the optimal values for the powertrain suspension stiffness for a three-cylinder engine in order to minimize the vibrations at idle condition and ensuring greater ride comfort to the passengers.
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CASE STUDY
Marelli Motori engineers use Ansys multiphysics solutions to custom-design motors and generators to solve challenges in hydropower, cogeneration, oil and gas, civil and commercial marine transport, military applications, and ATEX applications involving motors and generators in explosive atmospheres, among other applications.
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In this technical case study, EnginSoft was called in to assist in the application of Computational Fluid Dynamics (CFD) to model the flame size of a regeneration gas-fired heater for a project in Oman.
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This article presents a study that the Elica Group commissioned from EnginSoft to support it engineering team in redesigning the ventilation system of its “Tilly” kitchen hood model
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CASE STUDY
This paper explores the transformative potential of Extended Reality (XR)—encompassing Virtual Reality (VR), Augmented Reality (AR), and Mixed Reality (MR)—when integrated with Artificial Intelligence (AI) in industrial and engineering applications. XR technologies enable businesses to visualize, interact, and optimize product designs, training processes, and customer support functions.
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CASE STUDY
This technical article, a collaboration between EnginSoft and ZECO, compares two different methodologies for the study and optimization of impulse turbines, specifically Pelton turbines, in order to evaluate which is the quicker and more reliable method.
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This article describes how the company created and tested a process to construct a parametric CAD model capable of providing its designers with a starting point for any new machine to be designed.
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CASE STUDY
This technical article describes an acoustic emissions study conducted on an electric water circulation pump used for supplementary cooling or heating functions in vehicles, by the Modeling & Simulation Pumps Department of Pierburg Pump Technology
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CASE STUDY
The object of this study is a steel diffuser, which for obvious reasons needs to comply with very strict quality guidelines and industry regulations.
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CASE STUDY
A lot of steel structures such as cranes, heavy machinery and other equipment subjected to repetitive loading is highly likely to develop cracks or failures because of the fatigue damage. The cost of every hour of equipment downtime is usually very expensive, making it mandatory to perform residual life calculations or fatigue checks.
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This technical article presents a study to design a device that operates entirely on the principle of trapped vortices that intrinsically improve the mixing of hot combustion gases with fresh mixture, a characteristic that is essential both to diluted combustion and to Moderate or Intense Low-oxygen Dilution (MILD) combustion.
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Today, numerical simulation and experimental testing are used to qualify products in different stages of the development process.
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CASE STUDY
Elettronica SpA designs and produces systems for electronic warfare. Each system design is unique according to its platform and purpose. In this article, the company describes how it used CAE to approach the challenging design of a single sandwich radome.
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CASE STUDY
This technical article describes a human body model (HBM) wizard developed for RecurDyn and discusses what is already possible and what is in the development pipeline for the near future. Biomotion Solutions provides software to quickly build HBMs in industrial-grade simulation packages.
multibody recurdyn industry4 biomechanics
CASE STUDY
At this particular moment in time, this article wishes to reflect on the evolution of CAE and simulation in an effort to present a big-picture view when most of us are daily dealing with all the devil in the details in every aspect of our lives. We approached some long-standing business friends in engineering simulation from various regions around the world to help us in this task
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CASE STUDY
The Arvedi Group approached the University of Trieste to find a solution to the uneven distribution of material inside the hopper of their blast furnace in Trieste, Italy.
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CASE STUDY
Cimolai Technology explains the business benefits it has achieved since the installation in terms of time savings in planning, and design, and improvements in product quality and in delivery forecast ability.
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CASE STUDY
Further reduction of the heat loss compared to the best design of the NSGA-II first phase design optimization: a further 4% gained
cfd biomechanics ansys modefrontier optimization
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This article discusses the use of moving particle simulation of the oil distribution system to predict heat dissipation and temperature distribution in the engine in order to examine virtual e-drive prototypes to improve their final design.
particleworks automotive
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This study discusses the complex and challenging problem of controlling vortex-induced vibrations (VIV).
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A virtual prototype of a belt must necessarily include the high flexibility of the belt itself, as well as a detailed description of the contacts. This is another scenario where RecurDyn provides better functionality than its competitors.
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In this case study, LION Corporation uses Particleworks to simulate fluid flow to improve the design of a new cap spout for its new HARETA brand of laundry detergent.
particleworks cfd consumer-goods mechanics
CASE STUDY
This article presents an example of a proposed design optimization approach with a case study.
biomechanics modefrontier
CASE STUDY
This paper presents the main steps taken in the development phase of the IVECO cab suspension brackets to comply with the new ECE R29 crash regulation for Heavy Commercial Vehicles (HVC).
modefrontier optimization automotive
CASE STUDY
The bridge represents an example of a cable stayed mixed steel-concrete structure, where the stay cables are asymmetrically connected to the center of the deck and to the top of the central transverse steel arch.
construction civil-engineering ansys straus7
CASE STUDY
In the lime industry, the process engineers of Cimprogretti advise on process safety, analyse and interpret laboratory and plant data and provide specialised support to ensure the technical integrity of equipment and plants.
mechanics rocky
CASE STUDY
Today the numerical simulation offers an important added value for dimensioning and testing of the motorbike’s chassis.
rail-transport ansys
CASE STUDY
Off-road vehicles are evolving towards full sustainability, driving the need for solutions that maximize fuel efficiency while reducing atmospheric emissions. To meet the growing interest in electrification, the significant challenge of power loss management in electric engines must be addressed.
particleworks automotive
CASE STUDY
In this study, Alfa Laval and EnginSoft present the results of a simulation of the methanol fuel supply system currently used on a methanol carrier.
marine flownex
CASE STUDY
This technical article describes how CFD analysis minimizes trial and error activities and costs and improves RFT – “right first time” – results.
consumer-goods cfd furniture ansys
CASE STUDY
This technical article describes a project that was undertaken by TAE SUNG Software and Engineering, in collaboration with DY AUTO in Korea, to establish a computerized process to conduct three-dimensional real-scale analysis of any of the three types of windshield wiper currently in use, and to establish a specific standard for evaluating wiper performance.
automotive ls-dyna ansys
CASE STUDY
This article describes the multibody simulation of a switch disconnector and its validation with experimental tests, undertaken by LOVATO Electric for the purpose of conducting a detailed evaluation of a potential new tool to design the mechanical part of its electrical devices.
recurdyn multibody electronics
CASE STUDY
RecurDyn software allows belt-type systems, including CVTs, to be both modelled and simulated accurately. The dedicated “Belt Toolkit”, which is an automated modeling assistant, includes all of the components found in a belt-type transmission.
automotive rail-transport recurdyn
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The premium software RecurDyn was used to simulate a Double Pole Single Throw Switch using three different modeling schemes. A comparison of the results provided useful information for the designers.
recurdyn mechanics multibody
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This article presents the challenges of conducting fatigue analysis on rubber components due to their nonlinear behaviour, contrasting this with linear superposition methods used in metal fatigue analysis. Traditional linear methods are effective for linear materials, allowing for efficient stress-strain history generation through the scaling of finite element (FE) solutions based on input load histories. However, these methods fail for rubber because of its complex material properties and behaviours.
endurica automotive
CASE STUDY
This type of highly-defined model provides valuable outputs: the contact analysis provides detailed information about the pressure and friction between the parts, which is useful for estimating wear
automotive multibody recurdyn
CASE STUDY
In this example, these features were tested by simulating the motion of a very thin plastic film (32µm) being dragged by two rollers.
recurdyn mbd-ansys mechanics multibody
CASE STUDY
A fascinating article on the origin, history, and evolution of roller coasters from their earliest prototypes in Russia in the 16th century on the banks of the Neva River of St. Petersburg, and then dives into detail on how numerical simulation of roller coasters works to ensure their success both as entertainment and from a safety perspective for users and operators.
mechanics civil-engineering construction optimization
CASE STUDY
LIXIL is trying to introduce Particleworks, a meshless multiparticle simulation (MPS) computational fluid dynamics (CFD) tool in the research and development of these products.
recurdyn particleworks appliances
CASE STUDY
This article discusses the use of the Ansys HFSS SBR+ method for wave propagation analysis that is based on specific EM propagation formulations (commonly referred to as Asymptotic Methods), and which offers an effective alternative in terms of solution accuracy and computational cost. The method’s effectiveness is demonstrated in this case study that considers the analysis of an ESM sinuous antenna installed on an avionics platform.
ansys electronics
CASE STUDY
Have you ever grappled with the nonlinearity of materials? This article introduces Multiscale.Sim’s curve-fitting feature for predicting material constants for viscoelastic problems.
multiscale mechanics composites
CASE STUDY
The advent of the Naked Motorcycle has changed the way we look at motorcycle parts: they now also need to be aesthetically pleasing because they are mostly visible to the naked eye.
automotive magma metal-process-simulation rail-transport
CASE STUDY
The study allowed the engineers to estimate the shape profile geometry after each roll pass, the rolls wear and the total load and point at which the beam will bend in off-center setups.
construction metal-process-simulation forge mechanics
CASE STUDY
This article provides a non-exhaustive overview of some of the latest advances in the adoption of CAE technologies in the medical field by citing some ongoing EU research programs.
rbf-morph biomechanics
CASE STUDY
Improving efficiency while reducing cost is a very complex engineering challenge. Marelli Motori makes extensive use of CFD and FEM multiphysics simulation to do just that in the design of its electrical motors and generators.
ansys automotive cfd
CASE STUDY
ECM Technologies has significantly streamlined the design, installation, and commissioning of its large-scale heat treatment systems for the automotive industry by using digital twin technology and Rockwell Automation’s Emulate3D software. Faced with tight timelines and software compatibility challenges during a major project in Mexico, ECM used virtual models to simulate and test their systems in parallel with production. This approach reduced commissioning time by 50%.
digital-manufacturing emulate3d industry4 rockwell
CASE STUDY
An academic study of the hot ring rolling process at ASFO Spa, that it ended with the company using Transvalor Forge as a tool to reduce the level of post manufacturing defects, material wastage and overall production costs
energy forge metal-process-simulation
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The article focuses on the increasing importance of simulation in product development, particularly for vehicles, to identify potential issues early and reduce costs associated with design changes. As physical prototypes become more expensive to modify, integrating virtual testing allows for the assessment of design parameters and product performance before mass production.
automotive
CASE STUDY
The article discusses the importance of understanding the behaviour and performance of batteries under different operating conditions, particularly in the context of large-scale adoption of batteries. The hybrid approach has successfully identified the Goldilocks Zone for electrochemical parameters and provides a good match between predicted and experimental data.
automotive oorja energy
CASE STUDY
The challenge was to find the optimal aerodynamic design while substantially reducing the costs associated with traditional CFD modeling.
aerospace cfd ansys
CASE STUDY
This technical case study describes how the ROPS and FOPS of a tractor were numerically studied in the early design phase to ensure compliance with OECD Standard Code 4 (for the cabin’s resistance to longitudinal, lateral and vertical energy or force) and Code 10 (for overhead protection from falling objects).
automotive rail-transport ls-dyna
CASE STUDY
The article discusses advancements in low cycle fatigue analysis for an electric motor's rotor, focusing on a new method implemented in the FEMFAT software. Traditional methods have limitations in accurately predicting material plasticization due to a lack of consideration for the sequence of load peaks, which can affect component lifespan.
automotive femfat
CASE STUDY
In this article, we present a procedure to investigate the thermo-mechanical effects produced by the particles of an extremely focused beam hitting a material target spot.
ansys
CASE STUDY
This article details a study that was undertaken by Castel, a producer of refrigeration and air conditioning components, to compare the results of an experimental method for testing expansion valves with a numerical method using Ansys.
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CASE STUDY
The avoidance or reduction of chainsaw kickback is a key safety feature for manufacturers. The challenges for engineers are to obtain more accurate analyses of the problem over the tool’s lifecycle.
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CASE STUDY
Sport equipment design is characterized by the fact that a fundamental part of a product success depends on the athlete’s feedback.
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CASE STUDY
This technical article describes a comparative study that was undertaken by Intermarine, with the assistance of EnginSoft, between using the Flownex simulation environment and Intermarine’s manual or classic methods (both of which were compared with actual field data from on-board measurements) to predict pressure losses in the various piping systems that convey fluids on board a vessel.
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CASE STUDY
In our two-part feature article, Livio Furlan explains how numerical simulation is used to design and plan structures that will resist the specific environmental characteristics of marine mineral resource extraction, as well as its role in meeting standards and regulatory certification.
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CASE STUDY
Gamma Meccanica’s R&D department is constantly researching new solutions to improve the overall performance of equipment, production capacity and reliability while developing environmentally sustainable processes and applications to benefit its customers.
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CASE STUDY
Oil or gas pipelines that cover long distances pose complex design challenges. Every environment the pipeline crosses is characterized by different potential geohazards. One of the most dangerous for a pipeline is a rockfall.
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CASE STUDY
In this study the concrete tunnel section is discretized using longitudinal and shear truss fibers, together with stiff coupling elements where a transient heat fire analysis takes place.
construction civil-engineering rail-transport straus7
CASE STUDY
This paper presents the preliminary simulation study of a typical centrifuge currently produced by Gamma Meccanica. The objective of this study is to evaluate the behaviour of the centrifuge using moving particle simulation and discrete element method (MPS-DEM) simulation techniques with Particleworks 7.2.1 to gain a better understanding of phenomena that are impossible to monitor experimentally.
mechanics particleworks
CASE STUDY
Performing flow simulations to investigate the complex loss mechanisms caused by the interaction of the rotating oil ring within a piston in the inside of the roll of a calender, which is an important device of a paper machine. Hereby, the trends of the churning losses are determined for design improvement conducted by Voith Paper R&D.
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CASE STUDY
This article describes how EnginSoft supported Metasystem in acquiring the know-how to satisfy future customer requests on the one hand, and to create projects that are as profitable as possible in terms of waste minimization, on the other hand.
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CASE STUDY
In this technical case study, EnginSoft assists Casappa to further refine an already-optimized standard series pump for an electrical motor and generator
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CASE STUDY
Lovato Electric is committed to delivering innovation through its products and so it commissioned EnginSoft to help it create a pilot project in order to compare and finally select an electromagnetic field simulation software solution.
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CASE STUDY
Optimization tools, and specifically response surface methods (RSM), can be adapted very well in the design process to provide information around the design of a compressor stage. This article will cover two of the possible optimization uses: the search of optimum performance and data generation.
modefrontier optimization mechanics
CASE STUDY
Thermal management (TM) is a critical challenge in developing efficient, compact, and reliable electrified products in the automotive industry and beyond. TM encompasses strategies and technologies that maintain optimal operating temperatures for system components, ensuring safety and efficiency. This study explores TM in electrified products, focusing on the integration of hydraulic units, electric motors, and electronics, and the importance of system-level design from the pre-design phase.
automotive cfd
CASE STUDY
A new methodology is presented, following an integrated process-product analysis approach, showing some benefits related to increased accuracy and the potential application of new optimization methods.
ls-dyna automotive composites
