Multiscale.Sim | Multiscale analysis system
A new tool for Ansys that facilitates materials testing and microscopic analysis of composite materials
Multiscale.Sim is a product of Cybernet Systems Co.
Multiscale.Sim is a product of Cybernet Systems Co.
The multiscale analysis technique is designed to overcome complex materials problems. Using this technique, all material constants can be evaluated without expensive experimental campaigns. Cybernet Systems Co. has developed a multiscale analysis CAE tool called the “Multiscale.Sim”. Multiscale.Sim has been embedded in the Ansys Workbench GUI using the Ansys Customization Toolkit (ACT) techniques, making it very easy to use and allowing it to offer leading high-performance productivity for Ansys Workbench users. The Multiscale.Sim tool can help engineers to resolve challenges around materials modeling and characterization.
Using the two functions of homogenization and localization analyses makes it possible to perform a multiscale analysis of the inhomogeneous material microstructure of a composite material, such as fiber-reinforced plastic or metal, honeycomb, filler dispersion, lattice structures, and so on.
Material property values are calculated by numerical material test of micro structure without material tests that were required conventionally. The results enable prediction of the macroscopic behaviour by the macro structural analysis. Further, it is possible to predict the microscopic behaviour by going back to the micro structure analysis again.
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CASE STUDY
The article describes a study on the behaviour of a vertical-axis washing machine's hydraulic balancer, which is a critical component that helps to balance the load during the spinning phase of the washing cycle. The study was conducted by SPM, a company that specializes in dynamic analysis, to confirm a hypothesis that the flexibility of the tub was causing the imbalance and to validate a proposed modification to stiffen the structure.
appliances particleworks recurdyn multibody cfd
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This technical article discusses some of the problems of using finite element method (FEM) simulation software for composite material analysis and introduces new solutions from CYBERNET with Ansys Software for solving these problems.
composites ansys multiscale
Our competences in Multiscale.Sim | Multiscale analysis system
CASE STUDY
This paper presents the main steps taken in the development phase of the IVECO cab suspension brackets to comply with the new ECE R29 crash regulation for Heavy Commercial Vehicles (HVC).
modefrontier optimization automotive
CASE STUDY
EnginSoft implemented a new 3D CFD multi-phase model to simulate the water condensation-evaporation processes inside automotive headlamps for Automotive Lighting, a leading supplier of quality headlights to the OEM market
automotive cfd ansys rail-transport
CASE STUDY
The article discusses advancements in low cycle fatigue analysis for an electric motor's rotor, focusing on a new method implemented in the FEMFAT software. Traditional methods have limitations in accurately predicting material plasticization due to a lack of consideration for the sequence of load peaks, which can affect component lifespan.
automotive femfat
CASE STUDY
RecurDyn software allows belt-type systems, including CVTs, to be both modelled and simulated accurately. The dedicated “Belt Toolkit”, which is an automated modeling assistant, includes all of the components found in a belt-type transmission.
automotive rail-transport recurdyn
CASE STUDY
The following article explains how this new approach to the design of automated machines can enable industrial automation OEMs and system integrators to achieve these business imperatives with the assistance of industrialPhysics simulation software.
mechanics iphysics industry4
CASE STUDY
In the lime industry, the process engineers of Cimprogretti advise on process safety, analyse and interpret laboratory and plant data and provide specialised support to ensure the technical integrity of equipment and plants.
mechanics rocky
CASE STUDY
The article focuses on the difference in fatigue behaviour between rubber and metal materials. While metal fatigue is often described by a simple rule: increasing mean strain is detrimental to fatigue life, rubber fatigue is more complex and depends on the material's ability to strain crystallize. The text concludes that while tensile mean stresses are always detrimental in metals, in rubber they may be either beneficial or harmful depending on whether the rubber can strain crystallize.
mechanics endurica automotive
CASE STUDY
This article is based on a collaboration between RBF Morph and AVIO to configure a numerical optimization procedure to improve the Vega E M10 engine’s performance by optimizing the methane circuit of the injector head.
aerospace rbf-morph ansys meshing
CASE STUDY
More and more companies rely upon simulation tools to help develop high-quality products and reduce costs. PepsiCo, Inc. is using these simulation technologies to analyze and improve products and processes, such as material handling challenges.
rocky food-beverage consumer-goods
CASE STUDY
This brief article summarises how California-based electric car company, Lucid Motors, used the CAE application, ModeFRONTIER for performing Computational Fluid Dynamics (CFD)
automotive optimization modefrontier
CASE STUDY
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modefrontier ls-dyna automotive composites
CASE STUDY
Two main reasons have been the drivers for introducing and using CAE simulation technologies and mathematical modeling: safety and achieving optimal design.
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CASE STUDY
Since this cannot be accurately measured in an implanted stent, manufacturers decided to use Multiphysics to simulate the process to better understand the method and to calculate the forces operating on the implant in order to improve the stent design and the surgical procedure, as described in this article.
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This technical article describes a project led by BLOM Maritime under the auspices of the HS-03 SNAME (the Society of Naval Architects and Maritime Engineers) panel in which ESTECO’s modeFRONTIER process automation and design optimization software was used to optimize the design of a monopile for a 15MW turbine to survive hurricane conditions.
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CASE STUDY
This article discusses the use of moving particle simulation of the oil distribution system to predict heat dissipation and temperature distribution in the engine in order to examine virtual e-drive prototypes to improve their final design.
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In High Pressure Die Casting production it is necessary to keep the die temperature within a certain specified range
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CASE STUDY
The text provides an in-depth account of Stefano Odorizzi’s journey in founding and growing EnginSoft, our engineering company specializing in computer simulation and modelling. Established in 1984, EnginSoft overcame early challenges, such as the high cost of computing, to emerge as a leader in simulation services, particularly in the fields of mechanical engineering and computational fluid dynamics (CFD). The narrative highlights several key milestones in the company’s history.
cfd metal-process-simulation industry4 news mechanics optimization
CASE STUDY
This analysis attempts to understand the behavior of sticky detergent powders according to flow velocity using Rocky-Ansys Fluent two-way coupling.
consumer-goods rocky ansys
CASE STUDY
Engineers will normally need to evaluate a number of different designs, only one of which will result in the final construction configuration. This is why numerical simulation plays an indispensible role in roller coaster design.
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CASE STUDY
Modern propeller requirements involve many different characteristics, not limiting only to maximum efficiency, but considering also propeller cavitating behavior and, more and more, its side effects, in terms of radiated noise and pressure pulses.
marine modefrontier optimization
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Sailing and engineering teams have been dealing with a new set of challenges ranging from boat handling, tactics and, it goes without saying, the design of these new vessels and their subsystems.
marine optimization modefrontier
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This article describes how the company created and tested a process to construct a parametric CAD model capable of providing its designers with a starting point for any new machine to be designed.
mechanics ansys modefrontier maplesim maple
CASE STUDY
The article discusses advancements in all-solid-state batteries (ASSBs) as safe energy storage solutions, highlighting the challenges in achieving high ion conductivity compared to conventional lithium-ion batteries (LIBs). While ASSBs offer safety and high energy density, issues such as internal resistance and low ionic conductivity hinder their performance.
energy multiscale
CASE STUDY
This article discusses a multi-objective optimization study to determine the optimal matrix for the routing of the actuating cable system in order to minimize the cable load on the robot and maximize the robot’s payload.
optimization modefrontier mechanics electronics
CASE STUDY
Motorsport’s competitive demands drive innovation, such as optimizing fuel tank performance by reducing sloshing and ensuring efficient fuel extraction. This study explores a meshless CFD approach using Moving Particle Simulation (MPS) to streamline workflows and reduce computational costs compared to traditional finite volume method (FVM) CFD.
automotive cfd particleworks
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Sport equipment design is characterized by the fact that a fundamental part of a product success depends on the athlete’s feedback.
sports modefrontier ansys ls-dyna
CASE STUDY
This article presents a study that the Elica Group commissioned from EnginSoft to support it engineering team in redesigning the ventilation system of its “Tilly” kitchen hood model
appliances ansys cfd
CASE STUDY
The present work investigates the Warm Hydro Forming (WHF) process of an AA6xxx series alloy (AA6061-T6) using a numerical-experimental approach.
ls-dyna metal-process-simulation
CASE STUDY
In this article, Del Negro explains how Ricardo is developing solutions to support its customers to predict the lifecycle of motorcycle components, using finite element analysis (FEA) and fatigue analysis.
femfat mechanics automotive
CASE STUDY
This technical article describes how CFD analysis minimizes trial and error activities and costs and improves RFT – “right first time” – results.
consumer-goods cfd furniture ansys
CASE STUDY
Racing engines are continuously evolved and fine-tuned to allow them to achieve extraordinary levels of performance, albeit with great complexity. However, MotoGP regulations restrict engine development by constraining some of the main design parameters.
optimization modefrontier cfd ansys rail-transport
CASE STUDY
This case study details the design optimization of an axial steam turbine of 160 MW, focusing on maximizing the total-to-total isentropic efficiency of the last three low-pressure stages of the turbine.
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This paper presents the RENAULT F1 Team’s AM process for an aerodynamic insert in titanium Ti6Al4V. Production was optimized by identifying the best orientation for the parts and the best positioning for the support structures in the melting chamber, in addition to using the ANSYS Additive Print module, a simulation software useful for predicting the distortion of a part and for developing a new, 3D, compensated model that guarantees the best “as-built” quality.
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CASE STUDY
This technical article describes how high-end numerical Computational Fluid Dynamics (CFD) simulations were applied to mimic the realistic operating conditions of a Ventricular Assist Device (VADs) and analyze its hemodynamics in order to identify potential areas for optimization of the device’s performance, safety and efficacy.
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A virtual prototype of a belt must necessarily include the high flexibility of the belt itself, as well as a detailed description of the contacts. This is another scenario where RecurDyn provides better functionality than its competitors.
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CASE STUDY
In this article, Uteco describes how it applied Computational Fluid Dynamics (CFD) to assist the design and improvement of its printing machines.
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CASE STUDY
Connecting rods connect the pistons to the crank shaft in automotive engines and are vital components of the engine. Connecting rods are traditionally produced in ferrous metals by forging or die casting.
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CASE STUDY
The study analyzed these structures for strength, service and stability conditions before construction.
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CASE STUDY
EnginSoft developed a Computational Fluid Dynamic (CFD) analysis methodology for the performance evaluation of a Pelton turbine
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CASE STUDY
This technical article presents the study of a radial piston hydraulic motor with an outside cam arrangement for Bosch Rexroth Mellansel AB.
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This project investigates how best to correctly predict the energy absorption of these non-isotropic and non-homogeneous materials, whose lamina thickness is typically of the order of 0.2 mm or less and consists of tiny fibers or particles dispersed in a matrix material.
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CASE STUDY
This article introduces a case study on the waterproofing of an automotive air conditioning system for rainy conditions using Particleworks, a particle method CFD software.
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CASE STUDY
This is a classic scenario that exploits the best features of RecurDyn software, such as the Full-Flex and the Geo-Contact technology.
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CASE STUDY
In this technical article, we demonstrate how to apply a one-way coupling technique using a combination of ParticleWorks and LS-DYNA to estimate tsunami damage to a vehicle.
automotive ls-dyna energy cfd particleworks environmental
CASE STUDY
This article presents an example of a proposed design optimization approach with a case study.
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CASE STUDY
Futurities interviewed Paul Stewart about his thoughts on the evolution of simulation’s role in the design process in the automotive industry, the evolving roles of CAD and CAE and the move to freeform deformation in automotive design, as well as the likely impact and role of artificial intelligence technologies in this space.
automotive
CASE STUDY
This article describes the multibody simulation of a switch disconnector and its validation with experimental tests, undertaken by LOVATO Electric for the purpose of conducting a detailed evaluation of a potential new tool to design the mechanical part of its electrical devices.
recurdyn multibody electronics
CASE STUDY
Multibody simulation is integral to engineering, enabling precise analysis of structural loads and dynamic behaviours in complex systems. In the context of forklifts, where tyres play a critical role due to the absence of suspension systems, accurate tyre modelling is essential. This study develops and validates a hysteretic Bouc-Wen model for the radial dynamics of solid rubber tyres to enhance simulation reliability.
multibody recurdyn mechanics automotive
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Packaging companies are always striving to stay one step ahead of their competitors in providing the best solutions for product capacity.
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Understanding the flow of oil lubrication in transmissions and axles is vital to improving their efficiency and reducing the wear of key components. The choice, and volume of lubricant, and the shape of the gearbox housing can all be optimized for the expected gear speeds, loads, and temperatures.
automotive particleworks
CASE STUDY
The ITER reactor’s electron cyclotron heating and current drive (EC H&CD) system launcher requires an effective cooling system due to the strong thermal loads it supports. In supporting the design of this cooling system, NINE performed several numerical studies using the Ansys simulation tools
ansys energy
CASE STUDY
The car is designed to race on the ultra-flat Salt Flats in Bonneville, Utah. The racecar weighs less than 500kg so increasing the downforce was critical. Reducing aerodynamic drag was also critical due to the power requirements of the racecar.
cfd automotive
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Oil or gas pipelines that cover long distances pose complex design challenges. Every environment the pipeline crosses is characterized by different potential geohazards. One of the most dangerous for a pipeline is a rockfall.
oil-gas mechanics ansys
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Menet Aero worked with Wolf Star Technologies to implement the True-Load load reconstruction software on their hexacopter drone. This project allowed Menet Aero to acquire valuable data on their drone designs, which can be used to optimize the weight and cost of their aircraft. The True-Load methodology proved to be an efficient and effective use of FEA models and testing techniques, providing a small investment in strain gauges for mission-critical data.
aerospace trueload
CASE STUDY
This article describes the Multiphysics optimization procedure undertaken to ensure the best compromise between electromagnetic and structural compliance for the Toroidal Field coils of the Advanced Divertor Configurations of the toroidal chamber, that holds the plasma in which the fusion reaction takes place.
energy ansys rbf-morph
CASE STUDY
Traditional naval architecture meets the CFD analysis with the aim to improve consolidated products reaching values in terms of performance never seen before.
ansys cfd marine
CASE STUDY
This article discusses the use of the Ansys HFSS SBR+ method for wave propagation analysis that is based on specific EM propagation formulations (commonly referred to as Asymptotic Methods), and which offers an effective alternative in terms of solution accuracy and computational cost. The method’s effectiveness is demonstrated in this case study that considers the analysis of an ESM sinuous antenna installed on an avionics platform.
ansys electronics
CASE STUDY
In this technical article, the authors discuss the development of CAE models for simulating the behavior of shaped charges, devices used in various industrial sectors, against two types of target – a monolithic steel target and a multi-layer steel-ceramic target – in order to better understand the physics of penetration.
ansys ls-dyna civil-engineering mechanics oil-gas
CASE STUDY
This technical article describes a project undertaken by OPEM to optimize and validate the laws of motion governing the moving operations of a machine that produces coffee capsules, namely the cut and weld unit, the film feeder, the conveyor and the support structure.
consumer-goods multibody recurdyn food-beverage mechanics
CASE STUDY
Faber Spa, which has designed and manufactured ventilation hoods for the past 50 years, holds a key global position both in terms of production and technology. It has achieved this position through strategic investments in research and development.
ansys appliances consumer-goods cfd
CASE STUDY
This article describes a new method of aerodynamic design, the result of a collaboration between Dallara Automobili and RBF Morph, that uses adjoint methods and mesh morphing to create an innovative solution to accelerate the optimization process, reducing both time and costs.
automotive rbf-morph
CASE STUDY
A client wanted to evaluate the dynamic performance of a new-concept forklift, so a fully-functional multibody model of the forklift was built by assembling the client’s CAD geometries.
multibody automotive mechanics recurdyn
CASE STUDY
The advent of the Naked Motorcycle has changed the way we look at motorcycle parts: they now also need to be aesthetically pleasing because they are mostly visible to the naked eye.
automotive magma metal-process-simulation rail-transport
CASE STUDY
This technical article discusses some of the problems of using finite element method (FEM) simulation software for composite material analysis and introduces new solutions from CYBERNET with Ansys Software for solving these problems.
composites ansys multiscale
CASE STUDY
Stranding and closing planetary machines are huge pieces of equipment designed to twist multiple heavy spools of strand at noticeable speed, to manufacture large section steel ropes.
recurdyn multibody mechanics
CASE STUDY
This technical article describes a comparative study that was undertaken by Intermarine, with the assistance of EnginSoft, between using the Flownex simulation environment and Intermarine’s manual or classic methods (both of which were compared with actual field data from on-board measurements) to predict pressure losses in the various piping systems that convey fluids on board a vessel.
marine energy oil-gas flownex
CASE STUDY
Gamma Meccanica’s R&D department is constantly researching new solutions to improve the overall performance of equipment, production capacity and reliability while developing environmentally sustainable processes and applications to benefit its customers.
cfd mechanics ansys
CASE STUDY
This article discusses a realistic multi-objective parameter optimization study of a highly athletic one-legged robot, called Skippy, in which both the parameters of the mechanism and the parameters of its optimal behaviors were sought.
optimization modefrontier biomechanics
CASE STUDY
The aim of this study was to find the best quality glass-clamping system, through parametric model optimization, for a new pyrolytic self-cleaning oven by Indesit.
modefrontier optimization consumer-goods appliances
CASE STUDY
In this technical case study, EnginSoft was called in to assist in the application of Computational Fluid Dynamics (CFD) to model the flame size of a regeneration gas-fired heater for a project in Oman.
ansys mechanics energy oil-gas
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This technical paper presents an analysis process to accurately examine the environmental loads and structural stability of a Floating photovoltaic (PV) power plant. The method includes a hydrodynamic analysis of the Floating PV in its water-based environment as well as a structural analysis of its structural stability based on the characteristics of motion it undergoes.
ansys energy
CASE STUDY
In our two-part feature article, Livio Furlan explains how numerical simulation is used to design and plan structures that will resist the specific environmental characteristics of marine mineral resource extraction, as well as its role in meeting standards and regulatory certification.
oil-gas
CASE STUDY
This technical case study explains the application of a two-step methodology using the MATLAB and Adam algorithms in the modeFRONTIER software platform.
optimization modefrontier automotive
CASE STUDY
A fascinating article on the origin, history, and evolution of roller coasters from their earliest prototypes in Russia in the 16th century on the banks of the Neva River of St. Petersburg, and then dives into detail on how numerical simulation of roller coasters works to ensure their success both as entertainment and from a safety perspective for users and operators.
mechanics civil-engineering construction optimization
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This technical article details the application of the methodology developed using ANSYS WorkBench
ansys mechanics maplesim
CASE STUDY
The object of this study was simulating and optimizing the cold forging process for a silent block bush steel sleeve. A silent block bush is traditionally used in the linkage system of a car suspension, in railway carriages and in agricultural machinery.
metal-process-simulation forge forging automotive
CASE STUDY
This technical article describes a project that was undertaken by TAE SUNG Software and Engineering, in collaboration with DY AUTO in Korea, to establish a computerized process to conduct three-dimensional real-scale analysis of any of the three types of windshield wiper currently in use, and to establish a specific standard for evaluating wiper performance.
automotive ls-dyna ansys
CASE STUDY
This article describes an analysis of the performance of a hot water distribution piping network consisting of a main boiler and various utilities inside an automotive paint shop based in France. The simulation is performed using Flownex, a CFD (computational fluid dynamics) software with concentrated parameters.
automotive flownex
CASE STUDY
This study presents the work undertaken by Dana Incorporated to develop a new independent suspension axle for an off-highway vehicle (OHV). This multi-disciplinary simulation activity combines improvements to the kinematic and dynamic performance of the suspension while also examining the constraints of the mechanical design and the hydraulic system, as well as the cost of the suspension.
modefrontier automotive
CASE STUDY
A lot of steel structures such as cranes, heavy machinery and other equipment subjected to repetitive loading is highly likely to develop cracks or failures because of the fatigue damage.
civil-engineering ansys sdc-verifier
CASE STUDY
This article presents an example of the analysis of a powder composed of spherical particles. Since powders have a very fine heterogeneous structure, a multi-scale approach based on homogenization analysis is proposed.
multiscale ansys mechanics
CASE STUDY
This article describes how EnginSoft applied a Computational Fluid Dynamics (CFD) analysis, on behalf of Whirlpool EMEA, to simulate three different geometrical design modifications to the vacuum cleaner head to improve on a baseline performance that was modelled first.
appliances cfd ansys
CASE STUDY
This case study describes how the company’s R&D team used ANYSYS and Spaceclaim to conduct Finite Element Method analyses to refine the design of a new model of a sprayer boom used by farmers to distribute phytosanitary products over fields for crop protection.
ansys automotive rail-transport
CASE STUDY
Stacker cranes handle pallet placement in the warehouse, moving longitudinally along the aisles between the warehouse shelves to deposit and retrieve loads. Stacker cranes are susceptible to earthquakes that can damage them and the racks around them.
mechanics civil-engineering
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Today the numerical simulation offers an important added value for dimensioning and testing of the motorbike’s chassis.
rail-transport ansys
CASE STUDY
The Arvedi Group approached the University of Trieste to find a solution to the uneven distribution of material inside the hopper of their blast furnace in Trieste, Italy.
optimization modefrontier rocky mechanics
CASE STUDY
EnginSoft developed a 3D CFD model of a Liquefied Natural Gas (LNG) Plant for the simulation of the Air-Cooled Heat Exchanger Systems’ (ACHE) arrays and their interaction with the wind.
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The challenge was to find the optimal aerodynamic design while substantially reducing the costs associated with traditional CFD modeling.
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CASE STUDY
Spiral bevel gear pairs (SBGs) play an important role in transferring power between non-parallel shafts in transmission systems. This paper presents the dynamic results of the case study investigated and illustrates nonlinear phenomena.
masta mechanics
CASE STUDY
This work presents the CFD model of an axial piston pump and compares it to a validated 0D model. The main objective of this study was to analyze the flow field inside the pump, focusing on the aspects that involved the main inner volumes, such as the filling and emptying dynamics in the piston chambers and the flow field inside the ducts.
ansys cfd energy
CASE STUDY
Overspray is a key problem in the paint application process. This phenomenon is caused by inefficiencies of the robots inside the spray booth and can best be solved by balancing the air flow properly in the paint application area.
automotive ansys cfd
CASE STUDY
This light-hearted technical article discusses a project undertaken between WolfStar Technologies’ Tim Hunter and Endurica’s Will Mars during the Coronavirus lockdown – to create a digital twin of a Pogo Stick in order to calculate its fatigue damage in the hands of a novice user.
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CASE STUDY
In this technical article, Fiat Chrysler Automobiles explain how they created a multibody optimization project to identify the optimal values for the powertrain suspension stiffness for a three-cylinder engine in order to minimize the vibrations at idle condition and ensuring greater ride comfort to the passengers.
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CASE STUDY
This technical article describes an acoustic emissions study conducted on an electric water circulation pump used for supplementary cooling or heating functions in vehicles, by the Modeling & Simulation Pumps Department of Pierburg Pump Technology
acoustic ansys mechanics
CASE STUDY
The study allowed the engineers to estimate the shape profile geometry after each roll pass, the rolls wear and the total load and point at which the beam will bend in off-center setups.
construction metal-process-simulation forge mechanics
CASE STUDY
The text discusses the importance of accuracy in steel connection design and introduces SDC Verifier, a software solution that streamlines the process. Steel connections are critical components of civil and structural engineering, ensuring the safe transfer of loads throughout a structure. However, designing and verifying these connections can be time-consuming and error-prone due to complex calculations and compliance with various codes and regulations.
civil-engineering sdc-verifier
CASE STUDY
Simulation is nowadays strongly connected to new product development in most high-technology industries.
ansys electronics
CASE STUDY
This paper presents the preliminary simulation study of a typical centrifuge currently produced by Gamma Meccanica. The objective of this study is to evaluate the behaviour of the centrifuge using moving particle simulation and discrete element method (MPS-DEM) simulation techniques with Particleworks 7.2.1 to gain a better understanding of phenomena that are impossible to monitor experimentally.
mechanics particleworks
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In this study the concrete tunnel section is discretized using longitudinal and shear truss fibers, together with stiff coupling elements where a transient heat fire analysis takes place.
construction civil-engineering rail-transport straus7
CASE STUDY
In this study, Alfa Laval and EnginSoft present the results of a simulation of the methanol fuel supply system currently used on a methanol carrier.
marine flownex
