True-Load

True-Load

Load Calculation Software for Product Engineering

True-Load

True-Load is a product of Wolf Star Technologies.

True-Load is a first to market to solution that leverages FEA models to place strain gauges on unmodified physical parts and then back calculate loading. Output directly feeds into True-QSE events, a powerful post processing tool that supports rapid virtual iteration. True-Load directly interfaces to FEA fatigue software to make FEA based fatigue with correlated loading events a natural part of the design cycle.

One of the most challenging tasks for an analyst is to develop load cases for their FEA model that match measured strain values. Typically, it will take weeks to develop the right load cases that match just one or two strain gauges at a single point in time.

True-Load makes that situation a thing of the past. True-Load will determine optimal gauge placement based on the FEA model. Once strains are collected at these optimal gauge locations, the strain data is read into True-Load to calculate load time histories that will typically match the measured strain to within 2% at every point in time. When combined with True-QSE, interrogating any point in the model for strain, stress or displacement is easy and interactive. Typically, it takes a few minutes to determine the strain gauge placement and a few minutes to back calculate the loading profiles.

True-Load - It is a first to market to solution that leverages FEA models to place strain gauges on unmodified physical parts and then back calculate loading.

Main benefits

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  Greatly reduces design cycle time

  Determine optimal strain gauge placement from FEA model

  Calculate Load Proportionality Matrices

  Use Measured Strains to back calculate Operating loads

  Create Quasi-Static Events to be used with True-QSE

Documentation

brochure

Product brochure

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true load

Do you know your Loads?

  Ideal for Industries with Complex Loading

  Turn Measured Strain Data into Meaningful Load Time Histories

  Get to Market Faster

  Calculate Loads within 2%

  Optimize Strain Gauge Placement

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Insights

CASE STUDY

Plastic Film Dragging

The dynamics of flexible bodies as they interactthrough contact with other bodies

In this example, these features were tested by simulating the motion of a very thin plastic film (32µm) being dragged by two rollers.

recurdyn mbd-ansys mechanics multibody

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CASE STUDY

A design study of a centrifuge for separating water and plastic

This paper presents the preliminary simulation study of a typical centrifuge currently produced by Gamma Meccanica. The objective of this study is to evaluate the behaviour of the centrifuge using moving particle simulation and discrete element method (MPS-DEM) simulation techniques with Particleworks 7.2.1 to gain a better understanding of phenomena that are impossible to monitor experimentally.

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CASE STUDY

Improving the performance of shaped charges and passive ballistic protections

CAE models evaluated using two commercial solvers

In this technical article, the authors discuss the development of CAE models for simulating the behavior of shaped charges, devices used in various industrial sectors, against two types of target – a monolithic steel target and a multi-layer steel-ceramic target – in order to better understand the physics of penetration.

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CASE STUDY

Earthquake evaluation of a stacker crane deployed in the Mexican Republic

The intralogistics sector uses stacker cranes to transport stacked pallets between racks

Stacker cranes handle pallet placement in the warehouse, moving longitudinally along the aisles between the warehouse shelves to deposit and retrieve loads. Stacker cranes are susceptible to earthquakes that can damage them and the racks around them.

mechanics civil-engineering

CASE STUDY

A CFD simulation of melting furnace for the production of stone wool

Simulation provides substantial information about the melter’s operating conditions

Gamma Meccanica’s R&D department is constantly researching new solutions to improve the overall performance of equipment, production capacity and reliability while developing environmentally sustainable processes and applications to benefit its customers.

cfd mechanics ansys