PLEX

PLEX

PLEX

PLEX is a product of Rockwell Automation

The Plex Smart Manufacturing Platform is a digital system of record that connects people, systems, machines, and supply chains; automates business processes; tracks data from the shop floor to the top floor; and delivers analytics for unmatched visibility, quality, and control.

Plex is a cloud-based software as a service that is offered in modules to allow manufacturers the opportunity to respond to many business challenges. The modules included in the platform include:

  • Production Monitoring
  • Asset Performance Management
  • Quality Management
  • Manufacturing Execution System

These modules can be implemented individually, as integrated components, or as a whole.

Plex operates private data centers in the US which offer the full stack of Plex capabilities, with additional private data centers being added in APAC in 2024. Plex also operates Microsoft Azure-based public cloud data centers in Dublin and Amsterdam in Europe that offer Plex full MES capabilities.

PLEX

Main benefits

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PLEX helps manufacturing companies:

  Manage critical processes

  Implement digital management of production, inventory, assets and quality

  Reduce and control costs

  Increase operational efficiency

  Optimize operations planning and scheduling

  Make better decisions based on data

Furthermore, PLEX is the ideal solution for companies that want to leverage the benefits of the cloud to integrate and harmonize the management of multiple geographically separate production or logistics plants.

PLEX maximizes customer value thanks to top-notch features and a low TCO.

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Insights

CASE STUDY

Improved blast furnace performance with material load optimization

Combining modeFRONTIER with Rocky DEM to design a better deflector saves up to 130 hours of computation time

The Arvedi Group approached the University of Trieste to find a solution to the uneven distribution of material inside the hopper of their blast furnace in Trieste, Italy.

optimization modefrontier rocky mechanics

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CASE STUDY

Flexible factory design and reconfiguration using digital simulation models

The text discusses the importance of digital simulation models in modern factory design and reconfiguration, particularly in response to shorter product lifecycles and increased customization demands. Traditional design methods often lead to inefficiencies and high costs, making digital simulation essential for creating flexible and adaptable production systems. The article highlights a case study involving a furniture assembly factory, where a manufacturer needed to efficiently handle a variety of custom kitchen cabinet orders. The system integrator was tasked with designing a robotic assembly line that could maintain production efficiency despite the high variety of products.

industry4 SIMUL8

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CASE STUDY

The design optimization of a small axial turbine with millions of configurations

The case for computerized optimization over manual design interventions

In this article, we show that the main turbine characteristics, such as efficiency and exit flow angle, can be sufficiently improved using parametric optimization.

modefrontier energy optimization

CASE STUDY

Optimizing the Glass Clamping of a Pyrolytic Oven

An appreciable 30 to 40% decrease in stresses

The aim of this study was to find the best quality glass-clamping system, through parametric model optimization, for a new pyrolytic self-cleaning oven by Indesit.

modefrontier optimization consumer-goods appliances

CASE STUDY

Calibration of the Johnson-Cook plasticity for high strain rate regime applications

Material models used in structural finite element analysis (FEA) are often one of the key aspects that engineers need to describe very accurately.

optimization modefrontier ls-dyna