oorja

oorja

Innovative digital platform for the development and modeling of Li-ion batteries, which simulates, predicts and optimizes their behavior

oorja

oorja is a product of oorja

Two approaches are traditionally used in the design of a Li-ion battery.
With the first, the behavior of a battery is simulated through the use of CAE (Computer Aided Engineering) technologies, which allow the product to be represented using numerical models focused on physics modeling and analysis. But, for an accurate prediction, it is necessary to introduce multi-physics analysis, i.e. to introduce further parameters, the electrophysical ones characteristic of batteries for example, which make the actual physical model more complex. To this we must add the increase in product complexity, determined by the introduction of new technologies and new materials, and by attention to environmental sustainability. And it is this complexity that has brought out the limits in adopting this approach: from the increasing calculation times, to the extensive skills that are required (on the software to be used, on the types of analyzes to be carried out, on the characteristics and behaviors of the new materials, to name the main ones).

The second approach, more recent, is instead linked to automatic learning models (Machine Learning) . In this case, datasets are used to design a new battery, consisting of a large number of data collected experimentally.
But how reliable is this data when designing a new product? The design and performance of a battery depend on many factors: the limit in using this approach is the availability of data that is actually useful in the early design phases.

oorja fits into this scenario: the strength of this platform lies in the adoption of a hybrid approach, which exploits the advantages of the two methodologies described above, and overcomes their limitations.

oorja uses an approach based on simple and fast physical models, which will form the basis for the machine learning algorithm, thus reducing the number of data needed for the initial dataset.

oorja simulates and predicts the behavior of batteries, analyzing different performances, such as, for example, the quantity of current produced, the "capacity/power fade", overheating during use, fast charging protocols and related aspects to the guarantee.

At the basis of the methodology there is a workflow made up of 9 modules:

  • Material: Define the material of cells and battery pack features (filler, enclosure, thermal pads, etc.).
  • Data: Upload and clean data for the Machine Learning algorithm.
  • Design: Create or import the battery pack geometry to study.
  • Range: Predict the performance of the battery in the automotive field.
  • Volt: Predict cell performance.
  • Fade: Analyze "capacity/power fade" of cells in real-world operating conditions and drive cycles.
  • Heat: Conduct thermal analysis in normal conditions and thermal runaway (initialization and propagation in the battery pack).
  • Analyze: Compare different solutions.
  • Optimize: Predict degradation and design parameters.

To underline the extremely "user friendly" graphic interface of oorja, which makes the use of the complex methodology extremely simple: it is based on the use of a "wizard", i.e. an automatic system, which guides the user step by step in workflow generation.

Redefining Product Features - Keeping your eye on the ball while performing a deep dive on the start-up mentality to derive convergence on cross-platform integration. RANGE - Predict vehicle performance and range at the get go. Estimate the impact of real life driving conditions, road conditions and temperature on vehicle range over the life of the vehicle.

Main benefits

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  Computational speed - faster simulations than classic "Physics based solutions"

  Small datasets - less data than required by pure "Machine Learning" approaches

  Ease to use and guided interface

  Performance optimization

  Pack design optimization

  Identification of the "Fast charge" protocol

  Temperature prediction

  "Capacity fade" analysis

Documentation

brochure

Product brochure

Download the oorja brochure

oorja

Fast Charging Algorithms - Safety - Thermal Stability - Degradation
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Insights

CASE STUDY

A perspective on simulation in the automotive industry

Face to face with Paul Stewart, design process leader and consultant

Futurities interviewed Paul Stewart about his thoughts on the evolution of simulation’s role in the design process in the automotive industry, the evolving roles of CAD and CAE and the move to freeform deformation in automotive design, as well as the likely impact and role of artificial intelligence technologies in this space.

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LITHIUM BATTERIES course catalogue

Lithium-ion batteries, with their high energy density and long lifespan, are extensively used in a wide range of electronic devices, electric vehicles, and renewable energy storage systems. Explore our range of training courses on oorja, a SaaS platform based on Machine Learning algorithms to analyze and predict the behavior of cells and batteries. By utilizing a limited dataset, it delivers highly accurate and efficient forecasts.

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Transient CFD Analysis of a Pelton Turbine

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CASE STUDY

High Pressure Die Casting Optimization of a Connecting Rod

A multi-objective engineering simulation study of the connecting rods manufacturing process

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CASE STUDY

Ensuring product innovation and lifetime product performance right from the design phase

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Trapped-vortex approach for syngas combustion in gas turbines

3D Computational Fluid Dynamics analysis reveals ideal placement for the inlets to create the energetic vortex

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CASE STUDY

Structural Optimization of the Drift Chamber at FermiLAB

A collaboration between EnginSoft and the Italian Institute of Nuclear Physics (I.N.F.N.)

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CASE STUDY

From saving energy to creating energy

Use pumps as turbines to generate low-cost electricity from existing piping systems

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CASE STUDY

Cooling fan module road test simulation

For engine cooling, Johnson Electric offers smart Cooling Fan Modules (CFM) with best in class efficiency and power density

ptimization of the product starts with a strong correlation of the model with specifically designed tests under controlled conditions.

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CASE STUDY

A perspective on simulation in the automotive industry

Face to face with Paul Stewart, design process leader and consultant

Futurities interviewed Paul Stewart about his thoughts on the evolution of simulation’s role in the design process in the automotive industry, the evolving roles of CAD and CAE and the move to freeform deformation in automotive design, as well as the likely impact and role of artificial intelligence technologies in this space.

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CASE STUDY

Air Cooled Heat Exchanger Systems Performance Modeling

Model of a Liquefied Natural Gas (LNG) Plant for the simulation of the Air-Cooled Heat Exchanger Systems’ (ACHE)

EnginSoft developed a 3D CFD model of a Liquefied Natural Gas (LNG) Plant for the simulation of the Air-Cooled Heat Exchanger Systems’ (ACHE) arrays and their interaction with the wind.

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CASE STUDY

Tracked Vehicle

RecurDyn offers two Toolkits that are completely dedicated to tracked vehicles

In this example, a tracked bulldozer was simulated to evaluate the dynamic behavior of the vehicle on different terrains and with different obstacles. The model can also be used to calculate the loads operating on the vehicle’s structure..

recurdyn automotive mechanics multibody

CASE STUDY

Enhanced low cycle fatigue analysis and the influence of load sequence for an e-motor’s rotor

The article discusses advancements in low cycle fatigue analysis for an electric motor's rotor, focusing on a new method implemented in the FEMFAT software. Traditional methods have limitations in accurately predicting material plasticization due to a lack of consideration for the sequence of load peaks, which can affect component lifespan.

automotive femfat

CASE STUDY

Multiphase CFD Analysis of Condensation in Automotive Headlamps

A new 3D CFD multi-phase model to simulate the water condensation-evaporation processes

EnginSoft implemented a new 3D CFD multi-phase model to simulate the water condensation-evaporation processes inside automotive headlamps for Automotive Lighting, a leading supplier of quality headlights to the OEM market

automotive cfd ansys rail-transport

CASE STUDY

CFD analysis of an industrial burner of a regeneration gas heater application

Using CFD analysis to save time and money in designing and testing industrial burners for the oil and gas industry

In this technical case study, EnginSoft was called in to assist in the application of Computational Fluid Dynamics (CFD) to model the flame size of a regeneration gas-fired heater for a project in Oman.

ansys mechanics energy oil-gas

CASE STUDY

Durability and Buckling Analysis of Storage Tanks

Teknokon Machinery has developed its know-how in design and manufacturing of various types of storage tanks

By taking advantage of EnginSoft experience in Simulation Based Engineering, by means of the FEM analysis, the Durability, Structural Integrity and Buckling behavior of a new group of toxic liquid and fuel storage tanks have been investigated.

energy mechanics ansys

CASE STUDY

Engine Dynamics

A four-stroke engine was analyzed in depth by means of a detailed Multibody Dynamics (MBD) simulation

This type of highly-defined model provides valuable outputs: the contact analysis provides detailed information about the pressure and friction between the parts, which is useful for estimating wear

automotive multibody recurdyn

CASE STUDY

Cold Forging of a Silent Block Bush Steel Sleeve

Minimize physical prototypes and reduce waste, while reducing the lead time and overall production costs

The object of this study was simulating and optimizing the cold forging process for a silent block bush steel sleeve. A silent block bush is traditionally used in the linkage system of a car suspension, in railway carriages and in agricultural machinery.

metal-process-simulation forge forging automotive

CASE STUDY

A method to conduct dynamic analyses of floating solar structures using AQWA

Structural analysis method also considers response characteristics over time

This technical paper presents an analysis process to accurately examine the environmental loads and structural stability of a Floating photovoltaic (PV) power plant. The method includes a hydrodynamic analysis of the Floating PV in its water-based environment as well as a structural analysis of its structural stability based on the characteristics of motion it undergoes.

ansys energy

CASE STUDY

Gravity Die Casting of Motorcycle Components

A permanent mold casting study of the mold design and mold-casting process of an aluminum alloy single-sided-swing-arm

The advent of the Naked Motorcycle has changed the way we look at motorcycle parts: they now also need to be aesthetically pleasing because they are mostly visible to the naked eye.

automotive magma metal-process-simulation rail-transport

CASE STUDY

Fuel Injection

A multibody model was developed using RecurDyn to study the high-speed dynamic behavior of the injector during a typical work cycle

The model contains both rigid and flexible bodies: the pin was modelled using the proprietary Full Flex technology which includes a Finite Element body in the dynamic simulation.

recurdyn mbd-ansys automotive multibody

CASE STUDY

Optimizing an offshore wind turbine monopile for hurricane-prone regions

This technical article describes a project led by BLOM Maritime under the auspices of the HS-03 SNAME (the Society of Naval Architects and Maritime Engineers) panel in which ESTECO’s modeFRONTIER process automation and design optimization software was used to optimize the design of a monopile for a 15MW turbine to survive hurricane conditions.

modefrontier energy

CASE STUDY

The design optimization of a small axial turbine with millions of configurations

The case for computerized optimization over manual design interventions

In this article, we show that the main turbine characteristics, such as efficiency and exit flow angle, can be sufficiently improved using parametric optimization.

modefrontier energy optimization

CASE STUDY

Accurate modeling and simulation of belt-type continuously variable transmissions

RecurDyn facilitates virtualization of dynamic systems governed by both contacts and large flexibility

RecurDyn software allows belt-type systems, including CVTs, to be both modelled and simulated accurately. The dedicated “Belt Toolkit”, which is an automated modeling assistant, includes all of the components found in a belt-type transmission.

automotive rail-transport recurdyn

CASE STUDY

Multiphase fluid dynamics simulation of electric expansion valves for refrigeration and air conditioning applications

Evaluating the ability of numerical methods to replace experimental testing to calculate the capacities of expansion valves

This article details a study that was undertaken by Castel, a producer of refrigeration and air conditioning components, to compare the results of an experimental method for testing expansion valves with a numerical method using Ansys.

ansys energy

CASE STUDY

Ring Rolling of a Wind Tower Flange

A tool to reduce the level of post manufacturing defects, material wastage and overall production costs

An academic study of the hot ring rolling process at ASFO Spa, that it ended with the company using Transvalor Forge as a tool to reduce the level of post manufacturing defects, material wastage and overall production costs

energy forge metal-process-simulation

CASE STUDY

New process to analyze vibrational fatigue of solder joints on printed circuit boards used in electric vehicles

High degree of automation allows assessment of massive number of solder joints and electronic components

This technical article presents a simulation process to analyze fatigue in electronic parts, particularly in solder joints, on printed circuit boards (PCBs).

femfat electronics automotive

CASE STUDY

Improving the efficiency of an electric arc furnace’s canopy hood

This technical article describes a numerical (transient computational fluid dynamics) simulation applied to study the suction efficiency of a canopy hood in a steel plant’s electric arc furnace with a view to increasing it.

ansys energy