Magma

Simulation and virtual optimization of casting processes

MAGMASOFT® is the comprehensive and effective optimization tool for improving metalcasting quality, optimizing process conditions and reducing production costs. Consequently utilizing the methodology of virtual Design of Experiments and Autonomous Optimization, robust process parameters and optimized casting layouts can be established for all cast materials and processes including heat treatment and melt metallurgy – efficiently and comprehensively at the same time.

By means of Autonomous Engineering, simulations with MAGMASOFT® can be used in an automated virtual test plan to pursue different quality and cost objectives simultaneously. Broad knowledge and tangible hands-on instructions/measures are generated considering design and process conditions for mold filling, solidification and cooling. The range of results comprises residual stresses and distortion, microstructure formation and local properties.

A modular software design covers the complete process chain of cast components. The software can be applied for optimized process robustness and part quality from conceptual to final component design, during the tooling layout and prototyping, all the way through to the production and heat treatment processes.

MAGMA is a product of MAGMA GmbH

 

Magma

Simulation and virtual optimization of casting processes

Magma

Hot spots in the casting shown in x-ray mode

Main Benefits

  Supports all cast materials and all aspects of casting manufacture

  A virtual test field for the reduction of metalcasting defects

  Identification of optimal process conditions for robust process windows early and reliably

  Faster decision making to establish saving time for all parties involved

  Improvement of quality management by generating systematic understanding how process variability affects quality

  Reliable and early information to designers for robust product and process development

 

Request a free demo

Send your technical questions to our experts!

Ask an Expert connects you with an EnginSoft expert who can provide a reliable answer to your technical question or recommend a proven solution.

Ask the expert

Insights

CASE STUDY

Gravity Die Casting of Motorcycle Components

A permanent mold casting study of the mold design and mold-casting process of an aluminum alloy single-sided-swing-arm

The advent of the Naked Motorcycle has changed the way we look at motorcycle parts: they now also need to be aesthetically pleasing because they are mostly visible to the naked eye.

automotive magma metal-process-simulation rail-transport

Read More  

NEWSROOM

Stay connected with our news, analysis and trends from our experts

 

Read more  

MEDIA CENTER

Scroll through our Media Center to view all the videos, video-tutorials and recorded webinars

Media Center  

training course

Corsi a calendario PROCESSO

Calendario 2019 | Corsi FORGE, COLDFORM, MAGMASOFT Standard, MAGMASOFT Modulo Airon, etc.

EnginSoft eroga corsi di addestramento su tecnologie software adatte alla simulazione di processi manifatturieri. I software di riferimento sono quelli prodotti da da MAGMASOFTe TRANSVALOR.

training forge forging magma metal-process-simulation

Read More  

Find out more

Our Expertise with Magma

CASE STUDY

Gravity Die Casting of Motorcycle Components

A permanent mold casting study of the mold design and mold-casting process of an aluminum alloy single-sided-swing-arm

The advent of the Naked Motorcycle has changed the way we look at motorcycle parts: they now also need to be aesthetically pleasing because they are mostly visible to the naked eye.

automotive magma metal-process-simulation rail-transport

Read More  

CASE STUDY

Finite Elements Investigations about the Warm Hydroforming Process of Aluminum Alloys using LS-DYNA

The tensile and formability tests in warm condition

The present work investigates the Warm Hydro Forming (WHF) process of an AA6xxx series alloy (AA6061-T6) using a numerical-experimental approach.

ls-dyna metal-process-simulation

Read More  

CASE STUDY

Comparison of casting simulation results and experimental data in heavy section ductile iron production

Aims to provide accurate information on cooling curves, microstructures and mechanical properties of large items for generic commercial uses

This technical article discusses a comparison study of simulated results and experimental data on the cooling curves, the microstructure and the mechanical properties inside a general commercial ductile iron casting.

die-casting metal-process-simulation magma

Read More