X-RHEA
The Real Power of Simulation
X-RHEA wird von EnginSoft und Vection Technologies gemeinsam entwickelt.
X-RHEA wird von EnginSoft und Vection Technologies gemeinsam entwickelt.
X-RHEA (Extended Reality for Human Engineering Application) ist die immersive Lösung für die Visualisierung und Präsentation von CAE-Daten (Computer-Aided Engineering).
Das Ziel von X-RHEA ist es, die Präsentation von Studien und Simulationen zu verbessern, um Vergleichssitzungen zwischen multidisziplinären Teams zu beschleunigen und die technisch-kommerzielle Kommunikation zu vereinfachen.
X-RHEA ist eine hochmoderne Suite zur Visualisierung von Simulationsergebnissen aus dem Ingenieurwesen in erweiterter Realität. Diese Innovation verbindet Tradition mit moderner Technologie und stellt ein leistungsstarkes Werkzeug dar. X-RHEA revolutioniert die technisch-kommerzielle Kommunikation, indem es komplexe 2D-Berichte in immersive Erfahrungen im Industriellen Metaversum verwandelt und die Integration von Künstlicher Intelligenz ermöglicht.
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CASE STUDY
In this technical article, a CFD study of various designs for four different specialty tractors: two brands of specialty tractors for vineyard configurations, and two brands of specialty tractors for orchard configurations, are described.
automotive ansys cfd
training courses
The training course on geometric product specification and tolerance analysis addresses the issues related to tolerance management and the approach known as "Dimensional Management", which defines the activities involved and their sequence for achieving the desired quality at the lowest possible cost. We offer a wide range of training courses – scheduled, on-demand and customized – designed to meet the varying needs of individuals and/or the company in which they work: SO-GPS, ASME-GD&T standards, Tolerance analysis and model-based definition, and Software technologies training.
cetol tolerances
Unsere Expertise im X-RHEA
CASE STUDY
In this technical article, we demonstrate how to apply a one-way coupling technique using a combination of ParticleWorks and LS-DYNA to estimate tsunami damage to a vehicle.
automotive ls-dyna energy cfd particleworks environmental
CASE STUDY
Cimolai Technology explains the business benefits it has achieved since the installation in terms of time savings in planning, and design, and improvements in product quality and in delivery forecast ability.
ansys mechanics rail-transport marine
CASE STUDY
This case study describes how the company’s R&D team used ANYSYS and Spaceclaim to conduct Finite Element Method analyses to refine the design of a new model of a sprayer boom used by farmers to distribute phytosanitary products over fields for crop protection.
ansys automotive rail-transport
CASE STUDY
Further reduction of the heat loss compared to the best design of the NSGA-II first phase design optimization: a further 4% gained
cfd biomechanics ansys modefrontier optimization
CASE STUDY
Gamma Meccanica’s R&D department is constantly researching new solutions to improve the overall performance of equipment, production capacity and reliability while developing environmentally sustainable processes and applications to benefit its customers.
cfd mechanics ansys
CASE STUDY
Futurities interviewed Paul Stewart about his thoughts on the evolution of simulation’s role in the design process in the automotive industry, the evolving roles of CAD and CAE and the move to freeform deformation in automotive design, as well as the likely impact and role of artificial intelligence technologies in this space.
automotive
CASE STUDY
This type of highly-defined model provides valuable outputs: the contact analysis provides detailed information about the pressure and friction between the parts, which is useful for estimating wear
automotive multibody recurdyn
CASE STUDY
Vin Service, founded in 1976, is a world leader in dispenser technology and the first Italian manufacturer of draft-wine dispensers. Its core business is in the dispensing equipment industry and in cooling systems for beverages.
ansys mechanics food-beverage
CASE STUDY
In this case study, EnginSoft engineers explain how they used modeFRONTIER to assist Comau, a Fiat Chrysler subsidiary, to optimize their approach to the preliminary design of production systems for automotive manufacturing system RFQs.
automotive optimization rail-transport modefrontier SIMUL8 iphysics industry4
CASE STUDY
The model contains both rigid and flexible bodies: the pin was modelled using the proprietary Full Flex technology which includes a Finite Element body in the dynamic simulation.
recurdyn mbd-ansys automotive multibody
CASE STUDY
In this technical case study, we illustrate how EnginSoft engineers helped ABB to optimize the design of the Emax2 project.
tolerances cetol electronics mechanics eztol
CASE STUDY
In this case study, LION Corporation uses Particleworks to simulate fluid flow to improve the design of a new cap spout for its new HARETA brand of laundry detergent.
particleworks cfd consumer-goods mechanics
CASE STUDY
This article describes how the company created and tested a process to construct a parametric CAD model capable of providing its designers with a starting point for any new machine to be designed.
mechanics ansys modefrontier maplesim maple
CASE STUDY
In this technical case study, EnginSoft was called in to assist in the application of Computational Fluid Dynamics (CFD) to model the flame size of a regeneration gas-fired heater for a project in Oman.
ansys mechanics energy oil-gas
CASE STUDY
Off-road vehicles are evolving towards full sustainability, driving the need for solutions that maximize fuel efficiency while reducing atmospheric emissions. To meet the growing interest in electrification, the significant challenge of power loss management in electric engines must be addressed.
particleworks automotive
CASE STUDY
Elettronica SpA designs and produces systems for electronic warfare. Each system design is unique according to its platform and purpose. In this article, the company describes how it used CAE to approach the challenging design of a single sandwich radome.
ansys optimization electronics
CASE STUDY
This article presents an example of a proposed design optimization approach with a case study.
biomechanics modefrontier
CASE STUDY
In this article, Del Negro explains how Ricardo is developing solutions to support its customers to predict the lifecycle of motorcycle components, using finite element analysis (FEA) and fatigue analysis.
femfat mechanics automotive
CASE STUDY
The advent of the Naked Motorcycle has changed the way we look at motorcycle parts: they now also need to be aesthetically pleasing because they are mostly visible to the naked eye.
automotive magma metal-process-simulation rail-transport
CASE STUDY
The avoidance or reduction of chainsaw kickback is a key safety feature for manufacturers. The challenges for engineers are to obtain more accurate analyses of the problem over the tool’s lifecycle.
maplesim maple mechanics ansys consumer-goods
CASE STUDY
Transmission design is mainly based on the mechanical aspects of the transmission and lubrication is an aspect that is verified, and eventually corrected, based on bench testing, i.e. once the design phase has been completed and a physical prototype is available.
mechanics particleworks automotive
CASE STUDY
This study presents the work undertaken by Dana Incorporated to develop a new independent suspension axle for an off-highway vehicle (OHV). This multi-disciplinary simulation activity combines improvements to the kinematic and dynamic performance of the suspension while also examining the constraints of the mechanical design and the hydraulic system, as well as the cost of the suspension.
modefrontier automotive
CASE STUDY
This paper presents the RENAULT F1 Team’s AM process for an aerodynamic insert in titanium Ti6Al4V. Production was optimized by identifying the best orientation for the parts and the best positioning for the support structures in the melting chamber, in addition to using the ANSYS Additive Print module, a simulation software useful for predicting the distortion of a part and for developing a new, 3D, compensated model that guarantees the best “as-built” quality.
automotive additive-manufacturing optimization
CASE STUDY
The study described in this article was designed to obtain greater insight into the gas transfer mechanism at microscopic scale using computational fluid dynamics in order to accelerate design exploration to find the optimal solution.
biomechanics ansys
CASE STUDY
This technical article describes how engineers tackled a design optimization challenge to ensure the structural integrity of a section of the beam of a typical steel bridge whose web of main beams was subject to instability.
civil-engineering modefrontier optimization
CASE STUDY
Understanding the flow of oil lubrication in transmissions and axles is vital to improving their efficiency and reducing the wear of key components. The choice, and volume of lubricant, and the shape of the gearbox housing can all be optimized for the expected gear speeds, loads, and temperatures.
automotive particleworks
CASE STUDY
Stranding and closing planetary machines are huge pieces of equipment designed to twist multiple heavy spools of strand at noticeable speed, to manufacture large section steel ropes.
recurdyn multibody mechanics
CASE STUDY
This technical case study explains the application of a two-step methodology using the MATLAB and Adam algorithms in the modeFRONTIER software platform.
optimization modefrontier automotive
CASE STUDY
The article discusses advancements in low cycle fatigue analysis for an electric motor's rotor, focusing on a new method implemented in the FEMFAT software. Traditional methods have limitations in accurately predicting material plasticization due to a lack of consideration for the sequence of load peaks, which can affect component lifespan.
automotive femfat
CASE STUDY
The main structure of the yacht is made of composite laminates with the presence of many composite reinforcements and bonded joints. We conducted a detailed structural analysis of the entire structure and verified the structural requirements.
marine optimization
CASE STUDY
In this interview, engineer Luca Cavalli, of Immergas’ advanced engineering team, discusses the technical and business benefits the company has realised since first introducing Computer-Aided Engineering (CAE) technologies into its R&D department in 1997.
ansys appliances cfd mechanics
CASE STUDY
In this technical article, the authors discuss the development of CAE models for simulating the behavior of shaped charges, devices used in various industrial sectors, against two types of target – a monolithic steel target and a multi-layer steel-ceramic target – in order to better understand the physics of penetration.
ansys ls-dyna civil-engineering mechanics oil-gas
CASE STUDY
Special Springs commissioned EnginSoft’s engineers to calculate the production cost repercussions of a technical product modification requested by an important customer.
eztol mechanics cetol tolerances
CASE STUDY
The connecting rod is one of the most important components in powertrain systems, so it requires very careful structural analyses because its failure implies serious damage to the entire engine.
automotive ansys rail-transport
CASE STUDY
This paper presents the main steps taken in the development phase of the IVECO cab suspension brackets to comply with the new ECE R29 crash regulation for Heavy Commercial Vehicles (HVC).
modefrontier optimization automotive
CASE STUDY
Have you ever grappled with the nonlinearity of materials? This article introduces Multiscale.Sim’s curve-fitting feature for predicting material constants for viscoelastic problems.
multiscale mechanics composites
CASE STUDY
The final portion of the paper path of a laser printer has been studied using the Media Transport Toolkit to evaluate the influence of the corrugating roller which is used to corrugate the sheet to keep it straight before falling into the tray.
recurdyn multibody mechanics consumer-goods
CASE STUDY
The Arvedi Group approached the University of Trieste to find a solution to the uneven distribution of material inside the hopper of their blast furnace in Trieste, Italy.
optimization modefrontier rocky mechanics
CASE STUDY
This article discusses a multi-objective optimization study to determine the optimal matrix for the routing of the actuating cable system in order to minimize the cable load on the robot and maximize the robot’s payload.
optimization modefrontier mechanics electronics
CASE STUDY
The study allowed the engineers to estimate the shape profile geometry after each roll pass, the rolls wear and the total load and point at which the beam will bend in off-center setups.
construction metal-process-simulation forge mechanics
CASE STUDY
Since this cannot be accurately measured in an implanted stent, manufacturers decided to use Multiphysics to simulate the process to better understand the method and to calculate the forces operating on the implant in order to improve the stent design and the surgical procedure, as described in this article.
cfd biomechanics ansys
CASE STUDY
This article describes a new method of aerodynamic design, the result of a collaboration between Dallara Automobili and RBF Morph, that uses adjoint methods and mesh morphing to create an innovative solution to accelerate the optimization process, reducing both time and costs.
automotive rbf-morph
CASE STUDY
The aim of this study was to reduce the weight of the world’s tallest aluminum mast for a new series of single mast sailing yachts manufactured by Perini Navi under the brand name Salute.
optimization modefrontier ansys marine rail-transport
CASE STUDY
The car is designed to race on the ultra-flat Salt Flats in Bonneville, Utah. The racecar weighs less than 500kg so increasing the downforce was critical. Reducing aerodynamic drag was also critical due to the power requirements of the racecar.
cfd automotive
CASE STUDY
In this technical case study, EnginSoft assists Casappa to further refine an already-optimized standard series pump for an electrical motor and generator
mechanics optimization modefrontier
CASE STUDY
In this example, a tracked bulldozer was simulated to evaluate the dynamic behavior of the vehicle on different terrains and with different obstacles. The model can also be used to calculate the loads operating on the vehicle’s structure..
recurdyn automotive mechanics multibody
CASE STUDY
This brief article summarises how California-based electric car company, Lucid Motors, used the CAE application, ModeFRONTIER for performing Computational Fluid Dynamics (CFD)
automotive optimization modefrontier
CASE STUDY
The adoption of SBES has significantly increased in the last two decades, driven by advancements in computing technology and the rise of Industry 4.0, which promotes nine key enabling technologies, including engineering simulation and big data analytics. SBES is crucial for the integration and automation of production systems, improving flexibility, speed, and quality.
automotive construction energy cfd metal-process-simulation
CASE STUDY
The following article explains how this new approach to the design of automated machines can enable industrial automation OEMs and system integrators to achieve these business imperatives with the assistance of industrialPhysics simulation software.
mechanics iphysics industry4
CASE STUDY
This article introduces a case study on the waterproofing of an automotive air conditioning system for rainy conditions using Particleworks, a particle method CFD software.
particleworks automotive
CASE STUDY
A multibody model of an excavator was developed to calculate the loads acting on the structure and to perform static structural verifications of the different components.
automotive multibody recurdyn mechanics
CASE STUDY
This technical article illustrates the advantages of using virtual simulation to evaluate the thermal processes of die casting to reduce the formation of residual stresses and deformations in the components produced.
metal-process-simulation mechanics magma
CASE STUDY
This study discusses the complex and challenging problem of controlling vortex-induced vibrations (VIV).
cfd mechanics ansys rbf-morph
CASE STUDY
This technical article describes an acoustic emissions study conducted on an electric water circulation pump used for supplementary cooling or heating functions in vehicles, by the Modeling & Simulation Pumps Department of Pierburg Pump Technology
acoustic ansys mechanics
CASE STUDY
This article describes how EnginSoft supported Metasystem in acquiring the know-how to satisfy future customer requests on the one hand, and to create projects that are as profitable as possible in terms of waste minimization, on the other hand.
automotive tolerances cetol
CASE STUDY
This technical article describes a project that was undertaken by TAE SUNG Software and Engineering, in collaboration with DY AUTO in Korea, to establish a computerized process to conduct three-dimensional real-scale analysis of any of the three types of windshield wiper currently in use, and to establish a specific standard for evaluating wiper performance.
automotive ls-dyna ansys
CASE STUDY
Connecting rods connect the pistons to the crank shaft in automotive engines and are vital components of the engine. Connecting rods are traditionally produced in ferrous metals by forging or die casting.
metal-process-simulation automotive magma
CASE STUDY
In this technical article, EnginSoft and Prometech explain how they executed a highly complex computational simulation on the fluid-structure interaction of the oil flow inside a reciprocating engine, on behalf of Honda R&D.
automotive cfd particleworks
CASE STUDY
This technical article details the application of the methodology developed using ANSYS WorkBench
ansys mechanics maplesim
CASE STUDY
Nederman’s Air Purification Tower is the perfect choice if source extraction is not a satisfying option.
ansys mechanics
CASE STUDY
In this example, a gluer machine was studied using RecurDyn
recurdyn mechanics multibody consumer-goods food-beverage
CASE STUDY
This paper demonstrates how the biological growth method, studied by Mattheck in the 1990s, can be easily implemented for structural shape optimization finite element method (FEM) analyses using advanced radial basis functions (RBF) mesh morphing.
ansys biomechanics rbf-morph
CASE STUDY
This case study describes ISEO’s project to introduce a global dimensional management approach based on CETOL6σ that starts from the product concept phase and includes design development and prototyping and extends on to cover all other phases of production through to the finished product, with the guidance and support of EnginSoft.
tolerances cetol mechanics
CASE STUDY
Spiral bevel gear pairs (SBGs) play an important role in transferring power between non-parallel shafts in transmission systems. This paper presents the dynamic results of the case study investigated and illustrates nonlinear phenomena.
masta mechanics
CASE STUDY
This study was part of the Virtual Optimization PAsta production process (OPAV) research project,
modefrontier ansys ls-dyna magma optimization food-beverage consumer-goods
CASE STUDY
This article describes an analysis of the performance of a hot water distribution piping network consisting of a main boiler and various utilities inside an automotive paint shop based in France. The simulation is performed using Flownex, a CFD (computational fluid dynamics) software with concentrated parameters.
automotive flownex
CASE STUDY
This article provides a non-exhaustive overview of some of the latest advances in the adoption of CAE technologies in the medical field by citing some ongoing EU research programs.
rbf-morph biomechanics
CASE STUDY
In this technical article, a CFD study of various designs for four different specialty tractors: two brands of specialty tractors for vineyard configurations, and two brands of specialty tractors for orchard configurations, are described.
automotive ansys cfd
CASE STUDY
A client wanted to evaluate the dynamic performance of a new-concept forklift, so a fully-functional multibody model of the forklift was built by assembling the client’s CAD geometries.
multibody automotive mechanics recurdyn
CASE STUDY
Improving efficiency while reducing cost is a very complex engineering challenge. Marelli Motori makes extensive use of CFD and FEM multiphysics simulation to do just that in the design of its electrical motors and generators.
ansys automotive cfd
CASE STUDY
Particle-based CFD (computational fluid dynamics) methods have become very popular in recent years due to the simplicity of the model configuration process and the ability to solve free surface problems such as splashing.
automotive particleworks
CASE STUDY
Sailing and engineering teams have been dealing with a new set of challenges ranging from boat handling, tactics and, it goes without saying, the design of these new vessels and their subsystems.
marine optimization modefrontier
CASE STUDY
A developer of innovative equipment designed a system to simplify the towing and laying down of marine pipelines in shallow water fields.
energy modefrontier optimization oil-gas recurdyn
CASE STUDY
Stacker cranes handle pallet placement in the warehouse, moving longitudinally along the aisles between the warehouse shelves to deposit and retrieve loads. Stacker cranes are susceptible to earthquakes that can damage them and the racks around them.
mechanics civil-engineering
CASE STUDY
Optimization tools, and specifically response surface methods (RSM), can be adapted very well in the design process to provide information around the design of a compressor stage. This article will cover two of the possible optimization uses: the search of optimum performance and data generation.
modefrontier optimization mechanics
CASE STUDY
Material models used in structural finite element analysis (FEA) are often one of the key aspects that engineers need to describe very accurately.
optimization modefrontier ls-dyna
CASE STUDY
This article is based on a collaboration between RBF Morph and AVIO to configure a numerical optimization procedure to improve the Vega E M10 engine’s performance by optimizing the methane circuit of the injector head.
aerospace rbf-morph ansys meshing
CASE STUDY
Dynamic studies are required to predict the accelerations, verify that the cams are properly shaped, and to extract the loads to structurally size the parts.
recurdyn multibody mbd-ansys automotive
CASE STUDY
Overspray is a key problem in the paint application process. This phenomenon is caused by inefficiencies of the robots inside the spray booth and can best be solved by balancing the air flow properly in the paint application area.
automotive ansys cfd
CASE STUDY
The text discusses the importance of digital simulation models in modern factory design and reconfiguration, particularly in response to shorter product lifecycles and increased customization demands. Traditional design methods often lead to inefficiencies and high costs, making digital simulation essential for creating flexible and adaptable production systems. The article highlights a case study involving a furniture assembly factory, where a manufacturer needed to efficiently handle a variety of custom kitchen cabinet orders. The system integrator was tasked with designing a robotic assembly line that could maintain production efficiency despite the high variety of products.
industry4 SIMUL8
CASE STUDY
In this paper, we discuss the digital modelling and simulation of the EASYRAIN Aquaplaning Intelligent Solution (AIS) using mesh-free moving particle simulation (MPS).
automotive particleworks
CASE STUDY
By taking advantage of EnginSoft experience in Simulation Based Engineering, by means of the FEM analysis, the Durability, Structural Integrity and Buckling behavior of a new group of toxic liquid and fuel storage tanks have been investigated.
energy mechanics ansys
CASE STUDY
The article focuses on the difference in fatigue behaviour between rubber and metal materials. While metal fatigue is often described by a simple rule: increasing mean strain is detrimental to fatigue life, rubber fatigue is more complex and depends on the material's ability to strain crystallize. The text concludes that while tensile mean stresses are always detrimental in metals, in rubber they may be either beneficial or harmful depending on whether the rubber can strain crystallize.
mechanics endurica automotive
CASE STUDY
A fascinating article on the origin, history, and evolution of roller coasters from their earliest prototypes in Russia in the 16th century on the banks of the Neva River of St. Petersburg, and then dives into detail on how numerical simulation of roller coasters works to ensure their success both as entertainment and from a safety perspective for users and operators.
mechanics civil-engineering construction optimization
CASE STUDY
This article combines the use of the finite element method with a Design Thinking approach to reconstruct a road traffic accident for an traffic accident insurance report in order to analyse the outcome of the accident, compare the respective property damage, and the physical injuries to pedestrians or passengers in order to limit the quantity of large claims compensation for the insurance company, while ensuring the fairness of the compensation for the customer to foster greater trust and credibility in the insurance provider.
automotive ls-dyna
CASE STUDY
A new methodology is presented, following an integrated process-product analysis approach, showing some benefits related to increased accuracy and the potential application of new optimization methods.
ls-dyna automotive composites
CASE STUDY
The object of this study was simulating and optimizing the cold forging process for a silent block bush steel sleeve. A silent block bush is traditionally used in the linkage system of a car suspension, in railway carriages and in agricultural machinery.
metal-process-simulation forge forging automotive
CASE STUDY
This detailed technical case study describes how the students arrived at a supersonic aircraft drone prototype using MATLAB and modeFRONTIER in order to reduce the time and costs of numerical and wind-tunnel testing.
automotive modefrontier optimization
CASE STUDY
This article discusses a realistic multi-objective parameter optimization study of a highly athletic one-legged robot, called Skippy, in which both the parameters of the mechanism and the parameters of its optimal behaviors were sought.
optimization modefrontier biomechanics
CASE STUDY
This technical case study describes how the ROPS and FOPS of a tractor were numerically studied in the early design phase to ensure compliance with OECD Standard Code 4 (for the cabin’s resistance to longitudinal, lateral and vertical energy or force) and Code 10 (for overhead protection from falling objects).
automotive rail-transport ls-dyna
CASE STUDY
This technical article describes a project undertaken by OPEM to optimize and validate the laws of motion governing the moving operations of a machine that produces coffee capsules, namely the cut and weld unit, the film feeder, the conveyor and the support structure.
consumer-goods multibody recurdyn food-beverage mechanics
CASE STUDY
The purpose of the case study was to implement a design methodology that used multi-disciplinary simulation and an automated process to analyse thousands of product configurations and highlight vehicle performance distributions in terms of handling, comfort, and cost. This approach ensures that the best solution is always selected.
mechanics modefrontier automotive optimization
CASE STUDY
The premium software RecurDyn was used to simulate a Double Pole Single Throw Switch using three different modeling schemes. A comparison of the results provided useful information for the designers.
recurdyn mechanics multibody
CASE STUDY
Performing flow simulations to investigate the complex loss mechanisms caused by the interaction of the rotating oil ring within a piston in the inside of the roll of a calender, which is an important device of a paper machine. Hereby, the trends of the churning losses are determined for design improvement conducted by Voith Paper R&D.
particleworks mechanics
CASE STUDY
The article discusses the importance of understanding the behaviour and performance of batteries under different operating conditions, particularly in the context of large-scale adoption of batteries. The hybrid approach has successfully identified the Goldilocks Zone for electrochemical parameters and provides a good match between predicted and experimental data.
automotive oorja energy
CASE STUDY
EnginSoft implemented a new 3D CFD multi-phase model to simulate the water condensation-evaporation processes inside automotive headlamps for Automotive Lighting, a leading supplier of quality headlights to the OEM market
automotive cfd ansys rail-transport
CASE STUDY
RecurDyn software allows belt-type systems, including CVTs, to be both modelled and simulated accurately. The dedicated “Belt Toolkit”, which is an automated modeling assistant, includes all of the components found in a belt-type transmission.
automotive rail-transport recurdyn
CASE STUDY
While the engineers relied on modeFRONTIER's capabilities, the procedure has been to calibrate the constitutive parameters of LS-DYNA's advanced material models, and to use them for prediction, design optimization and robustness analysis.
modefrontier ls-dyna automotive composites
CASE STUDY
In this article, Uteco describes how it applied Computational Fluid Dynamics (CFD) to assist the design and improvement of its printing machines.
cfd ansys mechanics
CASE STUDY
This technical article describes a human body model (HBM) wizard developed for RecurDyn and discusses what is already possible and what is in the development pipeline for the near future. Biomotion Solutions provides software to quickly build HBMs in industrial-grade simulation packages.
multibody recurdyn industry4 biomechanics