Emulate 3D

Emulate 3D

Date vita ai vostri progetti meccanici in digitale

Emulate 3D

Emulate 3D è un prodotto Rockwell Automation

Emulate 3D è un software avanzato di digital twin che consente agli utenti di creare repliche virtuali precise dei loro sistemi di automazione industriale. Questo potente strumento permette di effettuare test completi, simulazioni ed emulazioni dei sistemi prima della loro costruzione fisica, offrendo vantaggi significativi in vari settori, tra cui la gestione dei materiali, la produzione e l'automazione.

Caratteristiche principali

  • Commissioning virtuale: Emulate 3D consente di testare e fare debug dei sistemi di controllo in un ambiente virtuale prima del commissioning fisico. Questo riduce il rischio di errori e diminuisce i tempi di inattività, garantendo un'implementazione più fluida.
  • Simulazione ed emulazione: Simulando ed emulando interi sistemi virtualmente, Emulate 3D elimina la necessità di prototipi fisici costosi. Questa capacità aiuta anche a identificare e risolvere eventuali problemi già nella fase di progettazione, migliorando le prestazioni complessive del sistema.
  • Aumento della produttività: Il software riduce significativamente i tempi di sviluppo permettendo agli utenti di individuare e risolvere i problemi in anticipo. Ciò porta a una riduzione dei tempi e dei costi legati alla prototipazione fisica, aumentando la produttività complessiva.
  • Collaborazione e comunicazione: Emulate 3D facilita la collaborazione in tempo reale tra i vari stakeholder, migliorando la comunicazione e assicurando un allineamento tra i team. Questo ambiente collaborativo aiuta a ridurre gli errori durante le fasi di progettazione, test e implementazione.

Applicazioni industriali

  • Gestione dei materiali: Nell'industria della gestione dei materiali, Emulate 3D viene utilizzato per progettare, simulare e ottimizzare i sistemi di trasporto, le celle robotiche e altre attrezzature per la gestione dei materiali, ottimizzando le operazioni prima della loro implementazione fisica.
  • Produzione: Il software supporta la simulazione e la validazione delle linee di produzione, consentendo ai produttori di testare e affinare le prestazioni del sistema in modo virtuale, garantendo l'efficienza operativa prima dell'installazione effettiva.
  • Automazione: Emulate 3D svolge un ruolo chiave nel settore dell'automazione, consentendo agli utenti di progettare, testare e validare i sistemi di controllo, riducendo significativamente il rischio di interruzioni operative e tempi di inattività durante il commissioning fisico.
Emulate 3D Emulate 3D

Principali vantaggi

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  Prototipazione delle macchine

Progetta e costruisci facilmente la prossima generazione di macchine con fiducia.

  Miglioramento dei processi

Con una copia digitale di un sistema o impianto, utilizza lo strumento per testare scenari “what if” e migliorare i processi.

  Messa in servizio virtuale

Progetta, testa, valida e metti in servizio le macchine prima che entrino in funzione.

  Integrazione MES/WMS

Analogamente a DCS/PLC, collega sistemi di livello superiore per anticipare l'integrazione.

  Analisi della produttività

Ottimizza la produttività con simulazioni 3D in tempo reale di processi dinamici.

  Analisi avanzata

Un modello gemello consente di prevedere prestazioni e KPI.

  Simulatori per la formazione degli operatori

Riduci i rischi formando la forza lavoro in un ambiente virtuale sicuro.

  Analisi della forza lavoro

Sfrutta il gemello digitale per ottimizzare il personale e il supporto.

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Approfondimenti

CASE STUDY

Structural Optimization of the Drift Chamber at FermiLAB

A collaboration between EnginSoft and the Italian Institute of Nuclear Physics (I.N.F.N.)

The ultimate goal of the study was to optimize the Drift Chamber’s performance in terms of stiffness, strength and weight o be mounted on the Mu2e particle detector at FermiLAB in Chicago

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MEDIA CENTER

Esplora il nostro archivio per vedere i video, i video tutorial e le registrazioni dei nostri webinar.

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CASE STUDY

Flexible factory design and reconfiguration using digital simulation models

The text discusses the importance of digital simulation models in modern factory design and reconfiguration, particularly in response to shorter product lifecycles and increased customization demands. Traditional design methods often lead to inefficiencies and high costs, making digital simulation essential for creating flexible and adaptable production systems. The article highlights a case study involving a furniture assembly factory, where a manufacturer needed to efficiently handle a variety of custom kitchen cabinet orders. The system integrator was tasked with designing a robotic assembly line that could maintain production efficiency despite the high variety of products.

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Optimizing the Glass Clamping of a Pyrolytic Oven

An appreciable 30 to 40% decrease in stresses

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Simulating tomorrow's future today: Forty years of EnginSoft and counting

The text provides an in-depth account of Stefano Odorizzi’s journey in founding and growing EnginSoft, our engineering company specializing in computer simulation and modelling. Established in 1984, EnginSoft overcame early challenges, such as the high cost of computing, to emerge as a leader in simulation services, particularly in the fields of mechanical engineering and computational fluid dynamics (CFD). The narrative highlights several key milestones in the company’s history.

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Optimization of the SLM/DMLS process to manufacture an aerodynamic Formula 1 part

This paper presents the RENAULT F1 Team’s AM process for an aerodynamic insert in titanium Ti6Al4V. Production was optimized by identifying the best orientation for the parts and the best positioning for the support structures in the melting chamber, in addition to using the ANSYS Additive Print module, a simulation software useful for predicting the distortion of a part and for developing a new, 3D, compensated model that guarantees the best “as-built” quality.

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The roller coaster

A design challenge combining excitement and rigour

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Structural Optimization of the Drift Chamber at FermiLAB

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Combining modeFRONTIER with Rocky DEM to design a better deflector saves up to 130 hours of computation time

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Using multidisciplinary optimization for engine suspension stiffness

Optimizing idling and ride comfort

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How to optimize an external gear pump in highly constrained conditions

Meeting the engineering challenge of increasing efficiency while reducing costs

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Multi-Objective Optimization of a Sailing Yacht Aluminum Mast

The optimal mast weight under specific structural strength requirements

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Optimization of an automotive manufacturing system design taking into account regional requirements

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