smart prodactive

smart prodactive

What does it take to boost your shopfloor? Data, traceability, process optimization. In other words, smart prodactive!

smart prodactive

smart prodactive is a product of EnginSoft SpA.

smart prodactive is the web-based platform that brings companies into the era of data and artificial intelligence in the following steps:

  • receiving data external sources (e.g., machine states, alarms, process parameters, process variables, signals from additional sources)
  • processing and transformation of the data using artificial intelligence
  • generation of useful information to increase business
  • control and improvement of the production process
  • predictive maintenance to have assets always available
  • representation of energy consumption
  • evaluation of sustainability indexes achieved with energy savings

The platform is based on a microservices architecture, easily scalable and avilable both on-premise and on cloud as SaaS. The main modules are:

  • smart prodactive.acquisition: the module offers an innovative solution to acquire and monitor industrial data, easily integrating with the existing production environment. Using smart algorithms, it enables real-time data analysis and performance monitoring, improving operation efficiency and providing a competitive advantage in the global market;
  • smart prodactive.maintenance: the module optimizes the efficiency of industrial plants through predictive maintenance, analyzing data with advanced algorithms to prevent failures and schedule efficient interventions. This proactive approach reduces maintenance costs and maximizes productivity by integrating directly with existing enterprise systems;
  • smart prodactive.energy: the module analyzes energy consumption data at various levels, enabling the identification of trends and anomalies, and providing indicators and reports to assess corporate sustainability, with a focus on reducing costs and environmental impact;
  • smart prodactive.quality: the module monitors and analyzes process quality, using artificial intelligence to identify problems and define improvement plans. Integrated with smart prodactive Acquisition, it ensures the efficiency and effectiveness of production processes, reducing waste and improving the quality of finished products. By providing detailed reports and charts, it enables users to take informed decisions to optimize processes, thus helping to ensure business competitiveness and efficiency.

The smart prodactive platform is sold on an all-inclusive basis, with comprehensive support tailored to the needs of the business. We provide our customers with platform start-up support, shop floor digitalisation consultancy, production process optimisation and sustainability and ESG modelling support.

smart prodactive - Data, traceability, process optimization

Main benefits

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  Faster Delivery Times

  Real-time Monitoring Active

  Scrap Rate: the involved HPDC foundry is expecting for a 40% reduction in scrap rate

  Production: flexibility, stability and efficiency is generating 10% of no-quality-cost

  Quality Control: in good exploitation scenario the cost of quality control can decrease of 40%

  Energy: energy consumption will be reduced by 5-10%, due to scrap reduction and more production efficiency with reference to the single cast part

Documentation

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smart prodactive

technical paper

Innovative control and real-time quality prediction for the casting production of aluminum alloy structural components

This work was developed within the “MUSIC” Project (MUlti-layers control & cognitive System to drive metal and plastic production line for Injected Components), supported by European Union [FP7-2012-NMPICT-FoF] under grant agreement number n°314145. The authors would like to thank the MUSIC consortium (www.music.eucoord.com).

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smart prodactive

technical paper

Real-time HPDC quality prediction and optimization supported by trained cognitive model

This work was developed inside “MUSIC” Project (MUlti-layers control & cognitive System to drive metal and plastic production line for Injected Components), supported by European Union - [FP7-2012-NMP-ICT-FoF] under grant agreement number n°3141. The authors would like to thank the MUSIC consortium (www.music.eucoord.com), and particularly RDS Moulding Technology SpA.

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smart prodactive

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Insights

CASE STUDY

Multi-Objective Optimization of a Sailing Yacht Aluminum Mast

The optimal mast weight under specific structural strength requirements

The aim of this study was to reduce the weight of the world’s tallest aluminum mast for a new series of single mast sailing yachts manufactured by Perini Navi under the brand name Salute.

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Structural Analysis of the Planing Hull for the Permare Amer 116 Super Yacht

An efficient, fully integrated and optimized logic that consisted in the coupling of different software analysis tools

The main structure of the yacht is made of composite laminates with the presence of many composite reinforcements and bonded joints. We conducted a detailed structural analysis of the entire structure and verified the structural requirements.

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Our competences in smart prodactive

CASE STUDY

Optimizing a cam mechanism using Adam and MATLAB

The design of a cam for high-speed production machines with various operating criteria imposes various conflicting objectives

This technical case study explains the application of a two-step methodology using the MATLAB and Adam algorithms in the modeFRONTIER software platform.

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CASE STUDY

Improved blast furnace performance with material load optimization

Combining modeFRONTIER with Rocky DEM to design a better deflector saves up to 130 hours of computation time

The Arvedi Group approached the University of Trieste to find a solution to the uneven distribution of material inside the hopper of their blast furnace in Trieste, Italy.

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CASE STUDY

Propeller design by means of multiobjective optimization: CP propeller test case

Validatipon of the results by means of an experimental campaign carried out at Genoa University Cavitation Tunnel

Modern propeller requirements involve many different characteristics, not limiting only to maximum efficiency, but considering also propeller cavitating behavior and, more and more, its side effects, in terms of radiated noise and pressure pulses.

marine modefrontier optimization