SIMUL8

SIMUL8

Manufacturing systems simulation, process digital twin, performance improvement and optimization

SIMUL8

SIMUL8 is a product of SIMUL8 Corporation.

SIMUL8 is a software for modeling, simulating, analyzing and optimizing the system-level performance of production systems during their design, reconfiguration and production planning phases. The simulation building blocks allow to create accurate system models of complex system architectures, such as production lines, job shops, robotics cells, assembly systems and complex product flows.

SIMUL8 supports a wide range of scale and complexity of manufacturing systems modeling: rapidly create a preliminary model requires limited information e.g. from a process list and from the 2D layout of the plant, and progressively detail the simulation as needed. Simulation models can be adapted according to the manufacturing system type (discrete events, agent-based, continuous and hybrid simulations).

SIMUL8 provides decision makers with critical information, such as:

  • resource utilization level (machines, operators, etc.)
  • inventory levels
  • flow of materials and semi-finished products
  • efficiency of the production system

Simulation models can be easily connected to optimization algorithms by considering output objectives (throughput, quality yield), and constraints (machine capacities, failure rates, shift patterns, and other factors affecting the total performance and efficiency of production systems).

Therefore, SIMUL8 allows to evaluate the effect of different scheduling policies, batch and production flow management and operators, maintenance policies, the impact of system modification interventions (modification of the layout, replacement of machinery, interventions aimed at reducing the average return time of certain events, etc.), evaluate the effect of launching new products variants, etc. and to identify the best tradeoff solutions in the face of conflicting objectives (e.g. costs vs. productivity).

Simulations are visual and animated, allowing to easily verify what’s happening in a process as time progresses. Web-based simulation: seamlessly build, run and share simulations and results between SIMUL8 web browser and desktop editions.

SIMUL8

Main benefits

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  Build evidence-based manufacturing strategies, proposals and investments

  Explore alternative and design efficient new processes, layouts and facilities with simulation

  Right-size buffers and verify internal logistics performance

  Simulate production planning and control policies

  Discover and test solutions to overcome production bottlenecks, increase throughput and decrease lead time

  Understand multiple challenges through versatile modeling tools approaches, production output, quality

Documentation

brochure

Product brochure

Download the SIMUL8 brochure - English version

SIMUL8

brochure

Analisi di un sistema di produzione con SIMUL8

Scarica il file - Verione italiana

SIMUL8

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Insights

CASE STUDY

How to optimize an external gear pump in highly constrained conditions

Meeting the engineering challenge of increasing efficiency while reducing costs

In this technical case study, EnginSoft assists Casappa to further refine an already-optimized standard series pump for an electrical motor and generator

mechanics optimization modefrontier

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CASE STUDY

Optimization of an automotive manufacturing system design taking into account regional requirements

Applying CAE to facilitate business CapEx decision making in the automotive manufacturing sector

In this case study, EnginSoft engineers explain how they used modeFRONTIER to assist Comau, a Fiat Chrysler subsidiary, to optimize their approach to the preliminary design of production systems for automotive manufacturing system RFQs.

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Find out more

Our competences in SIMUL8

CASE STUDY

Integrated Simulation of Commercial Pasta Manufacturing

The Virtual Optimization PAsta production process (OPAV) research project, which resulted in a simulation model

This study was part of the Virtual Optimization PAsta production process (OPAV) research project,

modefrontier ansys ls-dyna magma optimization food-beverage consumer-goods

CASE STUDY

Fluid Dynamics Optimization of Racing Engine Inlet Ducts at Aprilia Racing

Optimising racing engine inlet ducts using fluid dynamics

Racing engines are continuously evolved and fine-tuned to allow them to achieve extraordinary levels of performance, albeit with great complexity. However, MotoGP regulations restrict engine development by constraining some of the main design parameters.

optimization modefrontier cfd ansys rail-transport

CASE STUDY

Optimizing the cable routing for a hyper-redundant inspection robot for harsh, hazardous environments

A multi-objective optimization framework to reduce the actuation loads and increase the payload

This article discusses a multi-objective optimization study to determine the optimal matrix for the routing of the actuating cable system in order to minimize the cable load on the robot and maximize the robot’s payload.

optimization modefrontier mechanics electronics