Ansys Mechanical
Best-in-class technology for Finite Element Analysis
Ansys is a software suite of Ansys Inc.
Ansys is a software suite of Ansys Inc.
Ansys Structures is the landmark suite to create virtual prototype through Finite Element Method. Ansys Mechanical is the main simulation environment, within it’s possible to properly built and analyze your own FEM model. This technology is recognized as a standard in many industries, a strong and consolidated positioning accrued through the features completeness and constant development.
The FEM models realized in Ansys Mechanical can consider all the different kind of numerical nonlinearities (contacts, large deflections, material models), moreover the structural assessment can be performed from the static and dynamic point of view. The results obtained in Ansys Mechanical help the analysts to identify an properly understand critical structural issues, offering the possibility to optimize the design reducing lost time and avoiding structural failures.
Ampiamente utilizzato in tutto il mondo dagli ingegneri strutturisti in tutti i principali settori industriali, Ansys Mechanical è uno standard di riferimento per l’ufficio di progettazione e calcolo.
This technology is widely used in several industries by many engineers worldwide, Ansys Mechanical is a standard for the CAE office. It takes full advantages from Ansys Workbench platform, which allows to innovate design in simple, guided and parametric way. Thanks to the huge features availability in Workbench, Ansys Mechanical can be coupled with other complementary simulation tools (e.g. Ansys Fluids, Ansys Electronics) in order to easily study the multiphysics behavior of the product.
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CASE STUDY
This article describes how the company created and tested a process to construct a parametric CAD model capable of providing its designers with a starting point for any new machine to be designed.
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Il corso ha l’obiettivo di introdurre le principali metodologie per effettuare un'analisi strutturale agli Elementi Finiti.
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Our competences in Ansys Mechanical
CASE STUDY
This project has been coordinated by the German Aerospace Center (DLR) and it is embedded in the MELiSSA framework of ESA research projects.
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At this particular moment in time, this article wishes to reflect on the evolution of CAE and simulation in an effort to present a big-picture view when most of us are daily dealing with all the devil in the details in every aspect of our lives. We approached some long-standing business friends in engineering simulation from various regions around the world to help us in this task
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CASE STUDY
This case study describes ISEO’s project to introduce a global dimensional management approach based on CETOL6σ that starts from the product concept phase and includes design development and prototyping and extends on to cover all other phases of production through to the finished product, with the guidance and support of EnginSoft.
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EnginSoft implemented a new 3D CFD multi-phase model to simulate the water condensation-evaporation processes inside automotive headlamps for Automotive Lighting, a leading supplier of quality headlights to the OEM market
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This article presents a study that the Elica Group commissioned from EnginSoft to support it engineering team in redesigning the ventilation system of its “Tilly” kitchen hood model
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By taking advantage of EnginSoft experience in Simulation Based Engineering, by means of the FEM analysis, the Durability, Structural Integrity and Buckling behavior of a new group of toxic liquid and fuel storage tanks have been investigated.
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Today the numerical simulation offers an important added value for dimensioning and testing of the motorbike’s chassis.
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This article describes how EnginSoft applied a Computational Fluid Dynamics (CFD) analysis, on behalf of Whirlpool EMEA, to simulate three different geometrical design modifications to the vacuum cleaner head to improve on a baseline performance that was modelled first.
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The study analyzed these structures for strength, service and stability conditions before construction.
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In this technical case study, we illustrate how EnginSoft engineers helped ABB to optimize the design of the Emax2 project.
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The study described in this article was designed to obtain greater insight into the gas transfer mechanism at microscopic scale using computational fluid dynamics in order to accelerate design exploration to find the optimal solution.
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In this technical case study, EnginSoft was called in to assist in the application of Computational Fluid Dynamics (CFD) to model the flame size of a regeneration gas-fired heater for a project in Oman.
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Marelli Motori engineers use Ansys multiphysics solutions to custom-design motors and generators to solve challenges in hydropower, cogeneration, oil and gas, civil and commercial marine transport, military applications, and ATEX applications involving motors and generators in explosive atmospheres, among other applications.
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Overspray is a key problem in the paint application process. This phenomenon is caused by inefficiencies of the robots inside the spray booth and can best be solved by balancing the air flow properly in the paint application area.
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The objective of the study was to create a virtual model of Climaveneta’s new ACU171 Expanded Close Control Unit and then match the numerical results with the experimental measures.
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In this technical article, the authors discuss the development of CAE models for simulating the behavior of shaped charges, devices used in various industrial sectors, against two types of target – a monolithic steel target and a multi-layer steel-ceramic target – in order to better understand the physics of penetration.
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Lovato Electric is committed to delivering innovation through its products and so it commissioned EnginSoft to help it create a pilot project in order to compare and finally select an electromagnetic field simulation software solution.
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The article focuses on the difference in fatigue behaviour between rubber and metal materials. While metal fatigue is often described by a simple rule: increasing mean strain is detrimental to fatigue life, rubber fatigue is more complex and depends on the material's ability to strain crystallize. The text concludes that while tensile mean stresses are always detrimental in metals, in rubber they may be either beneficial or harmful depending on whether the rubber can strain crystallize.
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Faber Spa, which has designed and manufactured ventilation hoods for the past 50 years, holds a key global position both in terms of production and technology. It has achieved this position through strategic investments in research and development.
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In this example, these features were tested by simulating the motion of a very thin plastic film (32µm) being dragged by two rollers.
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Further reduction of the heat loss compared to the best design of the NSGA-II first phase design optimization: a further 4% gained
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The growth of technology and end-user expectations is ever more important in many application areas and medical devices are at the forefront of this innovation process.
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In this interview, engineer Luca Cavalli, of Immergas’ advanced engineering team, discusses the technical and business benefits the company has realised since first introducing Computer-Aided Engineering (CAE) technologies into its R&D department in 1997.
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CASE STUDY
A client wanted to evaluate the dynamic performance of a new-concept forklift, so a fully-functional multibody model of the forklift was built by assembling the client’s CAD geometries.
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The model contains both rigid and flexible bodies: the pin was modelled using the proprietary Full Flex technology which includes a Finite Element body in the dynamic simulation.
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This technical article describes a numerical (transient computational fluid dynamics) simulation applied to study the suction efficiency of a canopy hood in a steel plant’s electric arc furnace with a view to increasing it.
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The connecting rod is one of the most important components in powertrain systems, so it requires very careful structural analyses because its failure implies serious damage to the entire engine.
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The following article explains how this new approach to the design of automated machines can enable industrial automation OEMs and system integrators to achieve these business imperatives with the assistance of industrialPhysics simulation software.
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CASE STUDY
The bridge represents an example of a cable stayed mixed steel-concrete structure, where the stay cables are asymmetrically connected to the center of the deck and to the top of the central transverse steel arch.
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The premium software RecurDyn was used to simulate a Double Pole Single Throw Switch using three different modeling schemes. A comparison of the results provided useful information for the designers.
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In this article, we present a procedure to investigate the thermo-mechanical effects produced by the particles of an extremely focused beam hitting a material target spot.
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CASE STUDY
Nederman’s Air Purification Tower is the perfect choice if source extraction is not a satisfying option.
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This technical article discusses some of the problems of using finite element method (FEM) simulation software for composite material analysis and introduces new solutions from CYBERNET with Ansys Software for solving these problems.
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This technical article describes how high-end numerical Computational Fluid Dynamics (CFD) simulations were applied to mimic the realistic operating conditions of a Ventricular Assist Device (VADs) and analyze its hemodynamics in order to identify potential areas for optimization of the device’s performance, safety and efficacy.
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This article describes the preliminary study resulting in the design solutions adopted for the LAD module’s most important thermo-mechanical drivers, which were developed and used to demonstrate compliance with the system requirements at the spacecraft level.
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Improving efficiency while reducing cost is a very complex engineering challenge. Marelli Motori makes extensive use of CFD and FEM multiphysics simulation to do just that in the design of its electrical motors and generators.
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In this article, Uteco describes how it applied Computational Fluid Dynamics (CFD) to assist the design and improvement of its printing machines.
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This technical article describes an acoustic emissions study conducted on an electric water circulation pump used for supplementary cooling or heating functions in vehicles, by the Modeling & Simulation Pumps Department of Pierburg Pump Technology
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This study discusses the complex and challenging problem of controlling vortex-induced vibrations (VIV).
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Special Springs commissioned EnginSoft’s engineers to calculate the production cost repercussions of a technical product modification requested by an important customer.
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Dynamic studies are required to predict the accelerations, verify that the cams are properly shaped, and to extract the loads to structurally size the parts.
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This article discusses a multi-objective optimization study to determine the optimal matrix for the routing of the actuating cable system in order to minimize the cable load on the robot and maximize the robot’s payload.
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Racing engines are continuously evolved and fine-tuned to allow them to achieve extraordinary levels of performance, albeit with great complexity. However, MotoGP regulations restrict engine development by constraining some of the main design parameters.
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Cimolai Technology explains the business benefits it has achieved since the installation in terms of time savings in planning, and design, and improvements in product quality and in delivery forecast ability.
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Simulation is nowadays strongly connected to new product development in most high-technology industries.
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In a recent interview, Enrico Boesso (EnginSoft) and Daniel Campbell (Capvidia) discussed how Model-Based Definition (MBD) is transforming manufacturing by replacing traditional 2D drawings with data-rich 3D models as the "single source of truth".
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CASE STUDY
This article is based on a collaboration between RBF Morph and AVIO to configure a numerical optimization procedure to improve the Vega E M10 engine’s performance by optimizing the methane circuit of the injector head.
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Since this cannot be accurately measured in an implanted stent, manufacturers decided to use Multiphysics to simulate the process to better understand the method and to calculate the forces operating on the implant in order to improve the stent design and the surgical procedure, as described in this article.
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In this case study, LION Corporation uses Particleworks to simulate fluid flow to improve the design of a new cap spout for its new HARETA brand of laundry detergent.
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Stacker cranes handle pallet placement in the warehouse, moving longitudinally along the aisles between the warehouse shelves to deposit and retrieve loads. Stacker cranes are susceptible to earthquakes that can damage them and the racks around them.
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This work presents the CFD model of an axial piston pump and compares it to a validated 0D model. The main objective of this study was to analyze the flow field inside the pump, focusing on the aspects that involved the main inner volumes, such as the filling and emptying dynamics in the piston chambers and the flow field inside the ducts.
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This technical article presents a study to design a device that operates entirely on the principle of trapped vortices that intrinsically improve the mixing of hot combustion gases with fresh mixture, a characteristic that is essential both to diluted combustion and to Moderate or Intense Low-oxygen Dilution (MILD) combustion.
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This technical paper presents an analysis process to accurately examine the environmental loads and structural stability of a Floating photovoltaic (PV) power plant. The method includes a hydrodynamic analysis of the Floating PV in its water-based environment as well as a structural analysis of its structural stability based on the characteristics of motion it undergoes.
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This technical article describes how CFD analysis minimizes trial and error activities and costs and improves RFT – “right first time” – results.
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This paper demonstrates how the biological growth method, studied by Mattheck in the 1990s, can be easily implemented for structural shape optimization finite element method (FEM) analyses using advanced radial basis functions (RBF) mesh morphing.
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The footbridge is supported by two cable-stayed, stainless steel arches lying on inclined planes, supporting a steel deck with concrete infill.
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This study was part of the Virtual Optimization PAsta production process (OPAV) research project,
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This analysis attempts to understand the behavior of sticky detergent powders according to flow velocity using Rocky-Ansys Fluent two-way coupling.
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GE Power is a world leading supplier of solutions for power generation, from engineering to manufacturing. Detecting and mitigating critical flow structures in water pumping stations is a complex engineering task, that has always been based on experimental activities. Now GE Power can rely also on CFD modelling and on the support of EnginSoft
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This article describes the Multiphysics optimization procedure undertaken to ensure the best compromise between electromagnetic and structural compliance for the Toroidal Field coils of the Advanced Divertor Configurations of the toroidal chamber, that holds the plasma in which the fusion reaction takes place.
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Vin Service, founded in 1976, is a world leader in dispenser technology and the first Italian manufacturer of draft-wine dispensers. Its core business is in the dispensing equipment industry and in cooling systems for beverages.
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Gamma Meccanica’s R&D department is constantly researching new solutions to improve the overall performance of equipment, production capacity and reliability while developing environmentally sustainable processes and applications to benefit its customers.
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The final portion of the paper path of a laser printer has been studied using the Media Transport Toolkit to evaluate the influence of the corrugating roller which is used to corrugate the sheet to keep it straight before falling into the tray.
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The Arvedi Group approached the University of Trieste to find a solution to the uneven distribution of material inside the hopper of their blast furnace in Trieste, Italy.
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This paper, by means of presenting three application cases, provides a brief description of the capabilities of a numerical tool developed for the design and optimization of hybrid metal/composite lattice structures created with 3D printing
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In the lime industry, the process engineers of Cimprogretti advise on process safety, analyse and interpret laboratory and plant data and provide specialised support to ensure the technical integrity of equipment and plants.
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Stranding and closing planetary machines are huge pieces of equipment designed to twist multiple heavy spools of strand at noticeable speed, to manufacture large section steel ropes.
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This technical article details the application of the methodology developed using ANSYS WorkBench
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CASE STUDY
This article describes how the company created and tested a process to construct a parametric CAD model capable of providing its designers with a starting point for any new machine to be designed.
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CASE STUDY
The avoidance or reduction of chainsaw kickback is a key safety feature for manufacturers. The challenges for engineers are to obtain more accurate analyses of the problem over the tool’s lifecycle.
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This article presents an example of the analysis of a powder composed of spherical particles. Since powders have a very fine heterogeneous structure, a multi-scale approach based on homogenization analysis is proposed.
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The aim of this study was to reduce the weight of the world’s tallest aluminum mast for a new series of single mast sailing yachts manufactured by Perini Navi under the brand name Salute.
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In this example, a tracked bulldozer was simulated to evaluate the dynamic behavior of the vehicle on different terrains and with different obstacles. The model can also be used to calculate the loads operating on the vehicle’s structure..
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This article provides a non-exhaustive overview of some of the latest advances in the adoption of CAE technologies in the medical field by citing some ongoing EU research programs.
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Today, numerical simulation and experimental testing are used to qualify products in different stages of the development process.
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Engineers will normally need to evaluate a number of different designs, only one of which will result in the final construction configuration. This is why numerical simulation plays an indispensible role in roller coaster design.
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In this technical article, a CFD study of various designs for four different specialty tractors: two brands of specialty tractors for vineyard configurations, and two brands of specialty tractors for orchard configurations, are described.
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This paper presents the preliminary simulation study of a typical centrifuge currently produced by Gamma Meccanica. The objective of this study is to evaluate the behaviour of the centrifuge using moving particle simulation and discrete element method (MPS-DEM) simulation techniques with Particleworks 7.2.1 to gain a better understanding of phenomena that are impossible to monitor experimentally.
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A virtual prototype of a belt must necessarily include the high flexibility of the belt itself, as well as a detailed description of the contacts. This is another scenario where RecurDyn provides better functionality than its competitors.
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The text provides an in-depth account of Stefano Odorizzi’s journey in founding and growing EnginSoft, our engineering company specializing in computer simulation and modelling. Established in 1984, EnginSoft overcame early challenges, such as the high cost of computing, to emerge as a leader in simulation services, particularly in the fields of mechanical engineering and computational fluid dynamics (CFD). The narrative highlights several key milestones in the company’s history.
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CASE STUDY
Have you ever grappled with the nonlinearity of materials? This article introduces Multiscale.Sim’s curve-fitting feature for predicting material constants for viscoelastic problems.
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EnginSoft developed a 3D CFD model of a Liquefied Natural Gas (LNG) Plant for the simulation of the Air-Cooled Heat Exchanger Systems’ (ACHE) arrays and their interaction with the wind.
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With GENESIS or GSAM optimization tools, you can maximize additive manufacturing’s potential.
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This technical article describes a human body model (HBM) wizard developed for RecurDyn and discusses what is already possible and what is in the development pipeline for the near future. Biomotion Solutions provides software to quickly build HBMs in industrial-grade simulation packages.
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Multibody simulation is integral to engineering, enabling precise analysis of structural loads and dynamic behaviours in complex systems. In the context of forklifts, where tyres play a critical role due to the absence of suspension systems, accurate tyre modelling is essential. This study develops and validates a hysteretic Bouc-Wen model for the radial dynamics of solid rubber tyres to enhance simulation reliability.
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ptimization of the product starts with a strong correlation of the model with specifically designed tests under controlled conditions.
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This article proposes the use of computational fluid dynamics (CFD) to address these complexities.
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The study allowed the engineers to estimate the shape profile geometry after each roll pass, the rolls wear and the total load and point at which the beam will bend in off-center setups.
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The ITER reactor’s electron cyclotron heating and current drive (EC H&CD) system launcher requires an effective cooling system due to the strong thermal loads it supports. In supporting the design of this cooling system, NINE performed several numerical studies using the Ansys simulation tools
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This technical article describes a project undertaken by OPEM to optimize and validate the laws of motion governing the moving operations of a machine that produces coffee capsules, namely the cut and weld unit, the film feeder, the conveyor and the support structure.
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EnginSoft developed a Computational Fluid Dynamic (CFD) analysis methodology for the performance evaluation of a Pelton turbine
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Optimization tools, and specifically response surface methods (RSM), can be adapted very well in the design process to provide information around the design of a compressor stage. This article will cover two of the possible optimization uses: the search of optimum performance and data generation.
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The ultimate goal of the study was to optimize the Drift Chamber’s performance in terms of stiffness, strength and weight o be mounted on the Mu2e particle detector at FermiLAB in Chicago
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The purpose of the case study was to implement a design methodology that used multi-disciplinary simulation and an automated process to analyse thousands of product configurations and highlight vehicle performance distributions in terms of handling, comfort, and cost. This approach ensures that the best solution is always selected.
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This case study describes how the company’s R&D team used ANYSYS and Spaceclaim to conduct Finite Element Method analyses to refine the design of a new model of a sprayer boom used by farmers to distribute phytosanitary products over fields for crop protection.
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Two main reasons have been the drivers for introducing and using CAE simulation technologies and mathematical modeling: safety and achieving optimal design.
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In this article, Del Negro explains how Ricardo is developing solutions to support its customers to predict the lifecycle of motorcycle components, using finite element analysis (FEA) and fatigue analysis.
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This paper presents the design and first experimental results of a very compact Ku-band bandpass filter for high power satellite applications. The filter was designed and simulated using the Ansys HFSS and Mechanical simulators. Proposed as part of an ESA ARTES Advanced Technology project, the filter is based on dielectric loaded combline resonators.
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This article presents an example of a proposed design optimization approach with a case study.
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