Our Expertise | METAL PROCESS SIMULATION

Treating residual stresses and deformations in die castings

Virtual simulation during product and process design improves time to market and cost efficiency

Newsletter EnginSoft Year 17 n°3
By Giampietro Scarpa, Francesca Lago | EnginSoft
Virtual simulation during product and process design improves time to market and cost efficiency
Virtual simulation during product and process design improves time to market and cost efficiency

Abstract

This technical article illustrates the advantages of using virtual simulation to evaluate the thermal processes of die casting to reduce the formation of residual stresses and deformations in the components produced.

Simulation is becoming increasingly valuable in this regard as the geometrical complexity of castings increases to meet market demand for more competitive, higher quality products at lower cost and reduced time to market.

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Magma

Simulation and virtual optimization of casting processes

MAGMASOFT® is the comprehensive and effective optimization tool for improving metalcasting quality, optimizing process conditions and reducing production costs.

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CASE STUDY

Rubber fatigue ≠ metal fatigue: mean strain effects

The article focuses on the difference in fatigue behaviour between rubber and metal materials. While metal fatigue is often described by a simple rule: increasing mean strain is detrimental to fatigue life, rubber fatigue is more complex and depends on the material's ability to strain crystallize. The text concludes that while tensile mean stresses are always detrimental in metals, in rubber they may be either beneficial or harmful depending on whether the rubber can strain crystallize.

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