EnginSoft and Metasystem develop design validation, verification methodology for highperformance on-board chargers for electric vehicles
On-board chargers (OBC) are one of the key components in the energy efficiency of electric vehicles.
They must meet various requirements relating to mechanics and to electro-mechanical integration. Tolerances are fundamental in meeting these requirements. However, the small dimensions and the amplifying effects typical of the propagation of tolerances require additional compliance verification steps.
This article describes how EnginSoft supported Metasystem in acquiring the know-how to satisfy future customer requests on the one hand, and to create projects that are as profitable as possible in terms of waste minimization, on the other hand.
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The fully integrated 3D tolerance analysis software tool provides the invaluable insight needed to confidently release designs for manufacture and inform the selection of appropriate tolerances to achieve your variation goals efficiently.
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CASE STUDY
The article focuses on the difference in fatigue behaviour between rubber and metal materials. While metal fatigue is often described by a simple rule: increasing mean strain is detrimental to fatigue life, rubber fatigue is more complex and depends on the material's ability to strain crystallize. The text concludes that while tensile mean stresses are always detrimental in metals, in rubber they may be either beneficial or harmful depending on whether the rubber can strain crystallize.
mechanics endurica automotive