ECM Technologies has significantly streamlined the design, installation, and commissioning of its large-scale heat treatment systems for the automotive industry by using digital twin technology and Rockwell Automation's Emulate3D software.
Faced with tight timelines and software compatibility challenges during a major project in Mexico, ECM used virtual models to simulate and test their systems in parallel with production.
This approach reduced commissioning time by 50% and saved up to five months in lead time. The success of the project has led to follow-up orders and a broader adoption of digital twin technology across ECM’s operations. The company now uses Emulate3D to manage multiple projects more efficiently, cutting down on on-site work, improving team productivity, and increasing confidence in meeting project deadlines.
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Emulate 3D is an advanced digital twin software that enables users to create accurate virtual replicas of their industrial automation systems. This powerful tool allows for comprehensive testing, simulation, and emulation of systems before they are physically constructed, providing significant advantages across various industries, including material handling, manufacturing, and automation.
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CASE STUDY
The following article explains how this new approach to the design of automated machines can enable industrial automation OEMs and system integrators to achieve these business imperatives with the assistance of industrialPhysics simulation software.
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