ECM Technologies has significantly streamlined the design, installation, and commissioning of its large-scale heat treatment systems for the automotive industry by using digital twin technology and Rockwell Automation's Emulate3D software.
Faced with tight timelines and software compatibility challenges during a major project in Mexico, ECM used virtual models to simulate and test their systems in parallel with production.
This approach reduced commissioning time by 50% and saved up to five months in lead time. The success of the project has led to follow-up orders and a broader adoption of digital twin technology across ECM’s operations. The company now uses Emulate3D to manage multiple projects more efficiently, cutting down on on-site work, improving team productivity, and increasing confidence in meeting project deadlines.
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Emulate 3D is an advanced digital twin software that enables users to create accurate virtual replicas of their industrial automation systems. This powerful tool allows for comprehensive testing, simulation, and emulation of systems before they are physically constructed, providing significant advantages across various industries, including material handling, manufacturing, and automation.
industry4 optimization digital-manufacturing rockwell emulate3d
CASE STUDY
The text provides an in-depth account of Stefano Odorizzi’s journey in founding and growing EnginSoft, our engineering company specializing in computer simulation and modelling. Established in 1984, EnginSoft overcame early challenges, such as the high cost of computing, to emerge as a leader in simulation services, particularly in the fields of mechanical engineering and computational fluid dynamics (CFD). The narrative highlights several key milestones in the company’s history.
cfd metal-process-simulation industry4 news mechanics optimization