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CASE STUDY

Fuel tank sloshing: digital modelling with meshless CFD

Motorsport’s competitive demands drive innovation, such as optimizing fuel tank performance by reducing sloshing and ensuring efficient fuel extraction. This study explores a meshless CFD approach using Moving Particle Simulation (MPS) to streamline workflows and reduce computational costs compared to traditional finite volume method (FVM) CFD.

automotive cfd particleworks

CASE STUDY

Improving the reliability of multibody simulation by implementing a hysteretic tyre model for radial dynamics

Multibody simulation is integral to engineering, enabling precise analysis of structural loads and dynamic behaviours in complex systems. In the context of forklifts, where tyres play a critical role due to the absence of suspension systems, accurate tyre modelling is essential. This study develops and validates a hysteretic Bouc-Wen model for the radial dynamics of solid rubber tyres to enhance simulation reliability.

multibody recurdyn mechanics automotive

CASE STUDY

Thermal management: challenges in and strategies for developing electrified products

Thermal management (TM) is a critical challenge in developing efficient, compact, and reliable electrified products in the automotive industry and beyond. TM encompasses strategies and technologies that maintain optimal operating temperatures for system components, ensuring safety and efficiency. This study explores TM in electrified products, focusing on the integration of hydraulic units, electric motors, and electronics, and the importance of system-level design from the pre-design phase.

automotive cfd

CASE STUDY

The Future of Digital Manufacturing Starts with Model-Based Definition (MBD): Enrico Boesso of EnginSoft Face to Face with Daniel Campbell of Capvidia

In a recent interview, Enrico Boesso (EnginSoft) and Daniel Campbell (Capvidia) discussed how Model-Based Definition (MBD) is transforming manufacturing by replacing traditional 2D drawings with data-rich 3D models as the "single source of truth".

comparevidia mbdvidia tolerances digital-manufacturing mechanics

CASE STUDY

Rubber fatigue ≠ metal fatigue: thermal effects

While metals and rubbers both experience temperature-dependent fatigue, rubber's response is significantly more sensitive due to its low thermal conductivity and unique material properties. Endurica’s fatigue solvers account for these complex thermal effects, ensuring accurate analysis and helping engineers optimize rubber durability in real-world conditions.

endurica

CASE STUDY

Simulation-Based Engineering Science: a heritage to cherish and invest in for a sustainable future

The adoption of SBES has significantly increased in the last two decades, driven by advancements in computing technology and the rise of Industry 4.0, which promotes nine key enabling technologies, including engineering simulation and big data analytics. SBES is crucial for the integration and automation of production systems, improving flexibility, speed, and quality.

automotive construction energy cfd metal-process-simulation

CASE STUDY

Flexible factory design and reconfiguration using digital simulation models

The text discusses the importance of digital simulation models in modern factory design and reconfiguration, particularly in response to shorter product lifecycles and increased customization demands. Traditional design methods often lead to inefficiencies and high costs, making digital simulation essential for creating flexible and adaptable production systems. The article highlights a case study involving a furniture assembly factory, where a manufacturer needed to efficiently handle a variety of custom kitchen cabinet orders. The system integrator was tasked with designing a robotic assembly line that could maintain production efficiency despite the high variety of products.

industry4 SIMUL8

CASE STUDY

Enhanced low cycle fatigue analysis and the influence of load sequence for an e-motor’s rotor

The article discusses advancements in low cycle fatigue analysis for an electric motor's rotor, focusing on a new method implemented in the FEMFAT software. Traditional methods have limitations in accurately predicting material plasticization due to a lack of consideration for the sequence of load peaks, which can affect component lifespan.

automotive femfat

CASE STUDY

DEM-FEM coupling for simulating the manufacturing process of all-solid-state batteries

The article discusses advancements in all-solid-state batteries (ASSBs) as safe energy storage solutions, highlighting the challenges in achieving high ion conductivity compared to conventional lithium-ion batteries (LIBs). While ASSBs offer safety and high energy density, issues such as internal resistance and low ionic conductivity hinder their performance.

energy multiscale

CASE STUDY

Real data integration in a data-driven approach for track signal definition

Methodology to generate road profiles for predicting vehicle behaviour in a virtual environment: reproduction of real road and off-road conditions.

The article focuses on the increasing importance of simulation in product development, particularly for vehicles, to identify potential issues early and reduce costs associated with design changes. As physical prototypes become more expensive to modify, integrating virtual testing allows for the assessment of design parameters and product performance before mass production.

automotive

CASE STUDY

Rubber fatigue ≠ metal fatigue: what to do when linear superposition fails

This article presents the challenges of conducting fatigue analysis on rubber components due to their nonlinear behaviour, contrasting this with linear superposition methods used in metal fatigue analysis. Traditional linear methods are effective for linear materials, allowing for efficient stress-strain history generation through the scaling of finite element (FE) solutions based on input load histories. However, these methods fail for rubber because of its complex material properties and behaviours.

endurica automotive

CASE STUDY

Structural Engineering

Beyond the Otherness between Art and Technique

Read the fascinating articles on the vast subject of structural engineering, beginning with a philosophical bent and arguing for the necessity of a skillful and artful intertwining of Engineering, Numerical Simulation, Art and Technology to achieve structures that are both eminently functional yet attractive and appealing.

civil-engineering