CASE STUDY
Simulation-Based Engineering Science: a heritage to cherish and invest in for a sustainable future
The adoption of SBES has significantly increased in the last two decades, driven by advancements in computing technology and the rise of Industry 4.0, which promotes nine key enabling technologies, including engineering simulation and big data analytics. SBES is crucial for the integration and automation of production systems, improving flexibility, speed, and quality.
automotive construction energy cfd metal-process-simulation
CASE STUDY
Comparative analysis of temperature control systems for high pressure die casting dies
Numerical methods for the thermal analysis of the HPDC process are needed to shorten the cost, the design and production time and the samples to involve in finding acceptable operating conditions.
In High Pressure Die Casting production it is necessary to keep the die temperature within a certain specified range
die-casting magma metal-process-simulation
CASE STUDY
Treating residual stresses and deformations in die castings
Virtual simulation during product and process design improves time to market and cost efficiency
This technical article illustrates the advantages of using virtual simulation to evaluate the thermal processes of die casting to reduce the formation of residual stresses and deformations in the components produced.
metal-process-simulation mechanics magma
CASE STUDY
Gravity Die Casting of Motorcycle Components
A permanent mold casting study of the mold design and mold-casting process of an aluminum alloy single-sided-swing-arm
The advent of the Naked Motorcycle has changed the way we look at motorcycle parts: they now also need to be aesthetically pleasing because they are mostly visible to the naked eye.
automotive magma metal-process-simulation rail-transport
CASE STUDY
Finite Elements Investigations about the Warm Hydroforming Process of Aluminum Alloys using LS-DYNA
The tensile and formability tests in warm condition
The present work investigates the Warm Hydro Forming (WHF) process of an AA6xxx series alloy (AA6061-T6) using a numerical-experimental approach.
ls-dyna metal-process-simulation
CASE STUDY
Ring Rolling of a Wind Tower Flange
A tool to reduce the level of post manufacturing defects, material wastage and overall production costs
An academic study of the hot ring rolling process at ASFO Spa, that it ended with the company using Transvalor Forge as a tool to reduce the level of post manufacturing defects, material wastage and overall production costs
energy forge metal-process-simulation
CASE STUDY
Steel Casting Optimization of a Gas Diffuser
An optimal gating and feeding system for the production of steel parts
The object of this study is a steel diffuser, which for obvious reasons needs to comply with very strict quality guidelines and industry regulations.
metal process simulation die casting metal-process-simulation magma consumer-goods
CASE STUDY
Simulating tomorrow's future today: Forty years of EnginSoft and counting
The text provides an in-depth account of Stefano Odorizzi’s journey in founding and growing EnginSoft, our engineering company specializing in computer simulation and modelling. Established in 1984, EnginSoft overcame early challenges, such as the high cost of computing, to emerge as a leader in simulation services, particularly in the fields of mechanical engineering and computational fluid dynamics (CFD). The narrative highlights several key milestones in the company’s history.
cfd metal-process-simulation industry4 news mechanics optimization
CASE STUDY
Shape Rolling of a European Standard Beam IPE Profile
A pilot study carried out by engineers from EnginSoft and Beltrame
The study allowed the engineers to estimate the shape profile geometry after each roll pass, the rolls wear and the total load and point at which the beam will bend in off-center setups.
construction metal-process-simulation forge mechanics
CASE STUDY
Cold Forging of a Silent Block Bush Steel Sleeve
Minimize physical prototypes and reduce waste, while reducing the lead time and overall production costs
The object of this study was simulating and optimizing the cold forging process for a silent block bush steel sleeve. A silent block bush is traditionally used in the linkage system of a car suspension, in railway carriages and in agricultural machinery.
metal-process-simulation forge forging automotive
CASE STUDY
Comparison of casting simulation results and experimental data in heavy section ductile iron production
Aims to provide accurate information on cooling curves, microstructures and mechanical properties of large items for generic commercial uses
This technical article discusses a comparison study of simulated results and experimental data on the cooling curves, the microstructure and the mechanical properties inside a general commercial ductile iron casting.
die-casting metal-process-simulation magma
CASE STUDY
High Pressure Die Casting Optimization of a Connecting Rod
A multi-objective engineering simulation study of the connecting rods manufacturing process
Connecting rods connect the pistons to the crank shaft in automotive engines and are vital components of the engine. Connecting rods are traditionally produced in ferrous metals by forging or die casting.
metal-process-simulation automotive magma