Forge

Best-in-class simulation solution for the forging industry

FORGE® NxT is the software solution for the simulation of hot and cold-forming processes. FORGE® NxT fulfills the needs of companies producing forged parts for a variety of industrial sectors: automotive, aerospace, defense, energy, construction, medical, etc. FORGE® NxT enables the simulation of many hot-forming processes such as closed-die forging, open-die forging, rolling, reducer rolling, cross wedge rolling, thread rolling, shape rolling, ring rolling, rotary forging, flow forming, hydroforming, incremental forging, orbital forging, friction welding, extrusion, fastening, wire drawing, deep drawing, shearing, sheet metal forming, piercing, glass forming, blanking cutting, superplastic forming, trimming and some additional non-conventional processes. FORGE® NxT offers the possibility to simulate thermal treatments such as induction heating, quenching, carburizing and tempering. Cold-forming operations can also be handled with FORGE® NxT.

With its innovative technologies, extensive capabilities and unmatched performance, combined with an intuitive and easy-to-use graphical user interface, FORGE® NxT is best suited to quote new components, validate forging sequences, address shop floor issues, improve forging yield and design innovative and high-technology forged products.

FORGE is a product of Transvalor S.A.

 

Forge

Fully coupled thermo-mechanical analysis between the part and the dies (6 dies with thermo-mechanical computation). Von Mises stress distribution is represented in the dies.

Forge

The brand new, intuitive graphical user interface offers a smooth and quick workflow. Pre and postprocessors are combined; data setup is made easy through access to process specific functions as well as pre-defined forging sequences. More than a graphical interface, this plateform, by offering the possibility to record the company's standard production processes, is the repository of the company's Forging Intelligence.

Main Benefits

  Decrease significantly the design phase

  Reduce testing and material costs

  Submit tenders

  Design complex components that could not have been produced before

  Reduce time to market

  Optimize current production processes

  Extend die life

  Maintain and secure the process knowledge and expertise in your company.

 

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Development of new shaped Ring Rolling process through FORGE NxT Numerical Simulation

FELB received an order from a new customer concerning the supply of about two hundred A105 steel shaped rings. The part could be produced by the traditional process composed by ring rolling and subsequent machining. The size of the request (one order of magnitude bigger than usual) led the management to evaluate the possibility to roll a shaped ring, in order to optimize material usage and to provide a final part with better in-service performances.

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Insights

CASE STUDY

Gravity Die Casting of Motorcycle Components

A permanent mold casting study of the mold design and mold-casting process of an aluminum alloy single-sided-swing-arm

The advent of the Naked Motorcycle has changed the way we look at motorcycle parts: they now also need to be aesthetically pleasing because they are mostly visible to the naked eye.

automotive magma metal-process-simulation rail-transport

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CORSI A CALENDARIO

Scheduled courses FOUNDRY CASTING PROCESSES

EnginSoft provides training courses on the software technologies designed for the simulation of manufacturing processes. The reference software packages are those produced by MAGMASOFT and TRANSVALOR.

training forge forging magma metal-process-simulation

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Our Expertise in Forge

CASE STUDY

Steel Casting Optimization of a Gas Diffuser

An optimal gating and feeding system for the production of steel parts

The object of this study is a steel diffuser, which for obvious reasons needs to comply with very strict quality guidelines and industry regulations.

metal process simulation die casting metal-process-simulation magma consumer-goods

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CASE STUDY

Comparison of casting simulation results and experimental data in heavy section ductile iron production

Aims to provide accurate information on cooling curves, microstructures and mechanical properties of large items for generic commercial uses

This technical article discusses a comparison study of simulated results and experimental data on the cooling curves, the microstructure and the mechanical properties inside a general commercial ductile iron casting.

die-casting metal-process-simulation magma

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CASE STUDY

Shape Rolling of a European Standard Beam IPE Profile

A pilot study carried out by engineers from EnginSoft and Beltrame

The study allowed the engineers to estimate the shape profile geometry after each roll pass, the rolls wear and the total load and point at which the beam will bend in off-center setups.

construction metal-process-simulation forge mechanics

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