Forge

Best-in-class simulation solution for the forging industry

FORGE® NxT is the software solution for the simulation of hot and cold-forming processes. FORGE® NxT fulfills the needs of companies producing forged parts for a variety of industrial sectors: automotive, aerospace, defense, energy, construction, medical, etc. FORGE® NxT enables the simulation of many hot-forming processes such as closed-die forging, open-die forging, rolling, reducer rolling, cross wedge rolling, thread rolling, shape rolling, ring rolling, rotary forging, flow forming, hydroforming, incremental forging, orbital forging, friction welding, extrusion, fastening, wire drawing, deep drawing, shearing, sheet metal forming, piercing, glass forming, blanking cutting, superplastic forming, trimming and some additional non-conventional processes. FORGE® NxT offers the possibility to simulate thermal treatments such as induction heating, quenching, carburizing and tempering. Cold-forming operations can also be handled with FORGE® NxT.

With its innovative technologies, extensive capabilities and unmatched performance, combined with an intuitive and easy-to-use graphical user interface, FORGE® NxT is best suited to quote new components, validate forging sequences, address shop floor issues, improve forging yield and design innovative and high-technology forged products.

FORGE is a product of Transvalor S.A.

Forge

Fully coupled thermo-mechanical analysis between the part and the dies (6 dies with thermo-mechanical computation). Von Mises stress distribution is represented in the dies.

Forge

The brand new, intuitive graphical user interface offers a smooth and quick workflow. Pre and postprocessors are combined; data setup is made easy through access to process specific functions as well as pre-defined forging sequences. More than a graphical interface, this plateform, by offering the possibility to record the company's standard production processes, is the repository of the company's Forging Intelligence.

Main Benefits

Decrease significantly the design phase

Reduce testing and material costs

Submit tenders

Design complex components that could not have been produced before

Reduce time to market

Optimize current production processes

Extend die life

Maintain and secure the process knowledge and expertise in your company.

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Development of new shaped Ring Rolling process through FORGE NxT Numerical Simulation

FELB received an order from a new customer concerning the supply of about two hundred A105 steel shaped rings. The part could be produced by the traditional process composed by ring rolling and subsequent machining. The size of the request (one order of magnitude bigger than usual) led the management to evaluate the possibility to roll a shaped ring, in order to optimize material usage and to provide a final part with better in-service performances.

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CASE STUDY

Comparison of casting simulation results and experimental data in heavy section ductile iron production

Aims to provide accurate information on cooling curves, microstructures and mechanical properties of large items for generic commercial uses

This technical article discusses a comparison study of simulated results and experimental data on the cooling curves, the microstructure and the mechanical properties inside a general commercial ductile iron casting.

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training course

Corsi a calendario PROCESSO

Calendario 2020 | Corsi FORGE, COLDFORM, MAGMASOFT Standard, MAGMASOFT Modulo Airon, etc.

EnginSoft eroga corsi di addestramento su tecnologie software adatte alla simulazione di processi manifatturieri. I software di riferimento sono quelli prodotti da da MAGMASOFTe TRANSVALOR.

Forge

Best-in-class simulation solution for the forging industry

Forge

Forge

Main Benefits

Decrease significantly the design phase

Reduce testing and material costs

Submit tenders

Design complex components that could not have been produced before

Reduce time to market

Optimize current production processes

Extend die life

Maintain and secure the process knowledge and expertise in your company.

Development of new shaped Ring Rolling process through FORGE NxT Numerical Simulation

Ask the expert

Send your technical questions to our experts!

Connect you with an EnginSoft expert who can provide a reliable answer to your technical question or recommend a proven solution.

Insights

Aims to provide accurate information on cooling curves, microstructures and mechanical properties of large items for generic commercial uses

NEWSROOM

Stay connected with our news, analysis and trends from our experts

MEDIA CENTER

Scroll through our Media Center to view all the videos, video-tutorials and recorded webinars

Calendario 2020 | Corsi FORGE, COLDFORM, MAGMASOFT Standard, MAGMASOFT Modulo Airon, etc.

Find out more

A tool to reduce the level of post manufacturing defects, material wastage and overall production costs

Minimize physical prototypes and reduce waste, while reducing the lead time and overall production costs

Numerical methods for the thermal analysis of the HPDC process are needed to shorten the cost, the design and production time and the samples to involve in finding acceptable operating conditions.