Forge

Best-in-class simulation solution for the forging industry

FORGE® NxT is the software solution for the simulation of hot and cold-forming processes. FORGE® NxT fulfills the needs of companies producing forged parts for a variety of industrial sectors: automotive, aerospace, defense, energy, construction, medical, etc. FORGE® NxT enables the simulation of many hot-forming processes such as closed-die forging, open-die forging, rolling, reducer rolling, cross wedge rolling, thread rolling, shape rolling, ring rolling, rotary forging, flow forming, hydroforming, incremental forging, orbital forging, friction welding, extrusion, fastening, wire drawing, deep drawing, shearing, sheet metal forming, piercing, glass forming, blanking cutting, superplastic forming, trimming and some additional non-conventional processes. FORGE® NxT offers the possibility to simulate thermal treatments such as induction heating, quenching, carburizing and tempering. Cold-forming operations can also be handled with FORGE® NxT.

With its innovative technologies, extensive capabilities and unmatched performance, combined with an intuitive and easy-to-use graphical user interface, FORGE® NxT is best suited to quote new components, validate forging sequences, address shop floor issues, improve forging yield and design innovative and high-technology forged products.

FORGE is a product of Transvalor S.A.

 

Forge

Fully coupled thermo-mechanical analysis between the part and the dies (6 dies with thermo-mechanical computation). Von Mises stress distribution is represented in the dies.

Forge

The brand new, intuitive graphical user interface offers a smooth and quick workflow. Pre and postprocessors are combined; data setup is made easy through access to process specific functions as well as pre-defined forging sequences. More than a graphical interface, this plateform, by offering the possibility to record the company's standard production processes, is the repository of the company's Forging Intelligence.

Main Benefits

  Decrease significantly the design phase

  Reduce testing and material costs

  Submit tenders

  Design complex components that could not have been produced before

  Reduce time to market

  Optimize current production processes

  Extend die life

  Maintain and secure the process knowledge and expertise in your company.

 

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Insights

CASE STUDY

Shape Rolling of a European Standard Beam IPE Profile

A pilot study carried out by engineers from EnginSoft and Beltrame

The study allowed the engineers to estimate the shape profile geometry after each roll pass, the rolls wear and the total load and point at which the beam will bend in off-center setups.

construction metal-process-simulation forge mechanics

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training course

Corsi a calendario PROCESSO

Calendario 2019 | Corsi FORGE, COLDFORM, MAGMASOFT Standard, MAGMASOFT Modulo Airon, etc.

EnginSoft eroga corsi di addestramento su tecnologie software adatte alla simulazione di processi manifatturieri. I software di riferimento sono quelli prodotti da da MAGMASOFTe TRANSVALOR.

training forge forging magma metal-process-simulation

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Our Expertise with Forge

CASE STUDY

Finite Elements Investigations about the Warm Hydroforming Process of Aluminum Alloys using LS-DYNA

The tensile and formability tests in warm condition

The present work investigates the Warm Hydro Forming (WHF) process of an AA6xxx series alloy (AA6061-T6) using a numerical-experimental approach.

ls-dyna metal-process-simulation

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CASE STUDY

Steel Casting Optimization of a Gas Diffuser

An optimal gating and feeding system for the production of steel parts

The object of this study is a steel diffuser, which for obvious reasons needs to comply with very strict quality guidelines and industry regulations.

metal process simulation die casting metal-process-simulation magma consumer-goods

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CASE STUDY

Comparative analysis of temperature control systems for high pressure die casting dies

Numerical methods for the thermal analysis of the HPDC process are needed to shorten the cost, the design and production time and the samples to involve in finding acceptable operating conditions.

In High Pressure Die Casting production it is necessary to keep the die temperature within a certain specified range

die-casting magma metal-process-simulation

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